2006 PORSCHE CAYMAN power steering

· 9 · · 8 ·
At Porsche, we have always
followed our instincts. To
make cars which follow yours.
Responding directly with
precision and immediacy to
every input you make.
Instinct is all about being in the moment.
For us, that’s something of a tradition.
The new Cayman and the Cayman S.
Achieving that level of vehicle
response requires careful
consideration. It takes many
years of continuous evolution to
arrive at each new revolutionary
development.The new Cayman and the Cayman S
are pure, direct and involving. They
also exude a familiar Porsche
character more than five decades
in the making.
The new Cayman and the Cayman S |The Cayman
The key to that character, as on
every Porsche, is the underlying
vehicle concept. This unique
combination of mid-mounted engine
and hard-roof body was originally
prototyped in 1953 on the
Porsche
550 coupé. A closed-top
version of the legendary 550
Spyder, it was specially developed
for the 24 Hours of Le Mans.
Now we’ve combined this race-
winning concept with more than
five decades of road and race
experience. The result: the new
Cayman and the Cayman S.
Each is powered by a free-revving,
high-torque, mid-mounted engine
with a low-lying centre of gravity.
The new Cayman has a 2.7-litre
flat-six unit developing 180 kW
(245 bhp) and 273 Nm of torque.
The Cayman S produces 217 kW
(295 bhp) and 340 Nm from a
displacement of 3.4 litres. Both
cars deliver maximum torque from
surprisingly low engine speeds.Powerful acceleration is instantly
available, in every situation.
The respective top speeds are
258 km / h (160 mph) on the
new Cayman and 275 km / h
(171 mph) on the Cayman S.
Each car has an elegant and
purposeful exterior design,
offering more than just visual
appeal. The coupé body is
aerodynamically refined, producing
a drag coefficient of just 0.29
(Cayman S with Tiptronic S: 0.30).
The monocoque shell has
additional benefits in terms of
torsional and flexural strength.
This in turn promotes greater
agility and positive driving
dynamics.
The precision handling is a
direct result of uncompromising
chassis engineering. The
standard suspension offers agile
performance as well as excellent
long-distance comfort. The front
and rear axles feature McPherson-
strut suspension, a wide track
and generous wheel dimensions.
Combining it all is the most
important factor: the overall
suspension setup. Stable and
responsive, it is, of course,
balanced with appropriate levels
of comfort.
Matching the suspension in
terms of agility and safety are
the standard Porsche Stability
Management (PSM – see page
64) and the variable-ratio steering
system. Together, they enhance
your involvement with the car,
offering almost surgical precision
on turn-in to a corner and
increased safety in critical
scenarios.
For even greater performance
and occupant comfort, there’s
the optional Porsche Active
Suspension Management (PASM –
see page 52). This 10-mm
lowered variable suspension
system provides active control
of the damping force on each
wheel based on changing road
conditions, individual driving style
and the selected setup mode
(‘Normal’ or ‘Sport’).
Cayman

· 25 ·
Designed entirely around the
driver, the new Cayman is a
contemporary interpretation of
a classic Porsche concept. The
six-cylinder boxer engine has a
2.7-litre displacement generating
180 kW (245 bhp) at 6,500 rpm.
Thanks to VarioCam Plus (see
page 39), the maximum torque
output of 273 Nm is available
between 4,600 and 6,000 rpm.
The mid-engined layout is a crucial
factor in the near perfect front/
rear weight distribution. It also
enhances the car’s rear-end
traction, enabling 0 to 100 km / h
(62 mph) in as little as 6.1 seconds.
Maximum speed in appropriate
track conditions is 258 km / h
(160 mph).
The second key factor when it
comes to performance is, of
course, aerodynamics. Honed in
the wind tunnel, the new Cayman
has a drag coefficient of just 0.29.
Power is transmitted with precision
to the road through a five-speed
manual gearbox. An optional Sport
package is also available,
The new Cayman and the Cayman S |Model range
combining a six-speed manual
gearbox with Porsche Active
Suspension Management
(PASM – see page 52). Five-speed
Tiptronic S, offering both manual
and automatic gearshifts, is
also available as an option.
The standard wheels have a 17-inch
diameter and attractive dual-spoke
design. Clearly visible behind
them are the four-piston fixed brake
calipers in monobloc aluminium
with black anodised finish. All four
discs are vented and cross-drilled,
enabling better performance in wet weather conditions and lower
unsprung weight.
Other distinctive features on the
new Cayman include black lip
spoilers at the front of the car and
a centrally mounted, single-tube
tailpipe. Accompanying it all is the
familiar sound of the Porsche flat-
six engine.
The interior of the car is an
elegant arrangement of smooth
and clearly defined surfaces.
These are augmented by highlights
in Volcano Grey on the dashboard
At Porsche, we have our own theory of evolution.
Only the best engineering survives.
The new Cayman.
· 24 ·
and gear console surround.
Genuine leather trim can be found
on the steering wheel, gear lever,
handbrake lever and door handle
facings. On entering the car, the
first thing to catch your eye is the
Cayman logo on the outer door-sill
guard. The second is the stylish
instrument cluster with classic
black instrument dials. The
instrument shroud unites all three
instruments into a single visual
unit.
The new Cayman. Sport and style
in every detail.

· 27 · · 26 ·
A fundamental principle of Porsche
engineering is the search for
efficient performance. In the
Cayman S, the six-cylinder boxer
engine develops 217 kW (295 bhp)
from a 3.4-litre displacement.
Maximum torque of 340 Nm is
available between 4,400 and
6,000 rpm. VarioCam Plus
(see page 39) helps to increase
torque at lower engine speeds
and optimise top-end power. Theresults? An immediate response
to throttle inputs, 0 to 100 km / h
(62 mph) in as little as 5.4 seconds,
and a top speed of 275 km / h
(171 mph).
Working with the engine to achieve
that performance is a highly refined
aerodynamic package. Indeed, the
Cayman S has a drag coefficient
of just 0.29 (with manual gearbox;
Tiptronic S: 0.30).
Power and torque are applied
with precision through a short-
throw six-speed manual gearbox.
Tiptronic S is available as an
option, offering fully automatic or
manual gearshifts via rocker-type
controls on the steering wheel.
Externally, the Cayman S differs
from the Cayman in its colour-
coded lip spoilers at the front of
the car and dual-tube tailpipe
The new Cayman and the Cayman S |Model range
design. In keeping with its
higher performance capability, the
Cayman S comes with 18-inch
wheels as standard. The generous
internal diameter accommodates
a standard braking system with
internally vented and cross-drilled
discs which are larger than those
on the Cayman.
The discs are combined with four-
piston monobloc aluminium fixed
calipers featuring a red paint
finish unique to the Cayman S.
As an optional alternative to the
standard braking system, there’s
the ultra-high performance
Porsche Ceramic Composite
Brake (PCCB – see page 62).
As you would expect, the interior
of the car is exclusively designed
around the driver. Every material
exudes elegance and sporting
style. The instrument dials have an
aluminium-coloured background
which is tastefully matched to the
Aluminium Look trim on the gear
console surround and dashboard.
The standard interior includes
a genuine leather finish on the
steering wheel, gear lever,
All good design is inspired by nature.
Where efficiency is the key to performance.
The Cayman S.
handbrake lever, door
handle facings and storage
compartment lids on the
doors and centre console.
As a finishing touch, there’s a
Cayman S logo on each of the
outer door-sill guards.
Equally attractive are the car’s
lengthy service intervals. Not
only do they minimise the cost
of ownership, they also keep
your car longer on the road.

The new Cayman and the Cayman S |Drive
· 34 ·
1. Oil scavenge pump (obscured)
2. Individual ignition coil
3. Camshaft adjuster (valve timing)
4. Control valve for camshaft adjuster
5. Control valve for variable valve lift
6. Inlet camshaft
7. Switchable tappet with hydraulic valve
clearance adjustment
8. Inlet valve
9. Valve spring
10. Exhaust valve
11. Lokasil-coated bore
12. Forged aluminium piston
13. Forged connecting rod
14. Crankshaft bearing bridge
15. Crankshaft
16. Water jacket
17. Combustion chamber
18. Electronically controlled throttle valve
19. Resonance intake manifold
20. Twin-flow intake pipe
21. Twin-flow intake valve
22. Resonance valve
23. Air-conditioning compressor pulley
24. Power-steering pump pulley
25. Ancillary drive belt
26. Water pump pulley
27. Oil feed pump (obscured)
28. Tandem pump
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2
3
5
4
6
78
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2728
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1011
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· 35 · · 34 · 3.4-litre six-cylinder boxer engine (Cayman S)

· 41 · · 40 ·The new Cayman and the Cayman S |
Drive
Ignition system.
The ignition system in the Cayman
and Cayman S features static
high-voltage technology. Separate
coils on each of the plugs ensure
perfect ignition every time. With
no central coil, there is no need
for leads, which are a frequent
source of faults. All six coils are
directly controlled by the engine
management system. This
Cylinder-specific knock control.
Since temperatures tend to
vary across the engine, each
cylinder is monitored separately
for unwanted pre-ignition of the
air/fuel mix. If a risk is detected
in one or more cylinders, the
timing is adjusted on the
corresponding spark plug.
The system is effective under
all engine conditions, including
extremely heavy loads at low
rpm.
Exhaust system.
Both Cayman models have a
specially designed stainless steel
exhaust system. Gas is passed
from each bank of cylinders
through twin cross-linked silencer
units and exits the car through
a central tailpipe. A system of
four oxygen sensors – one before
and one after each of the two
pre-catalytic converters – provides
separate monitoring of the gas
composition and catalyst
performance for each cylinder
bank.
arrangement means they can
also be integrated with other
electronic-based systems. If the
optional Tiptronic S, for example,
requests smoother downshifts,
the system responds within a
fraction of a second and adjusts
the ignition timing.
Since a twin-tract layout allows a
higher rate of throughput than a
conventional exhaust, the system
also has a positive impact on
overall power and torque. It also
contributes to the distinctive
engine sound – on starting, at
idle and across the entire engine
speed range.
For even more powerful acoustics,
both cars can be equipped with
an optional sports exhaust system.
Servicing.
Regular servicing is extremely
important on any high-precision
machine. In the case of a
Porsche, it is equally important
to give you maximum enjoyment
from your car. We therefore aim
to reduce servicing requirements
and extend all service intervals.
The generator, power-steering
pump and air-conditioning
compressor are all driven by a
single, self-adjusting belt. Under
normal usage, the drive chains
for the cam and auxiliary shafts
are entirely maintenance-free.
The ignition system is also
maintenance-free, with the sole
exception of the spark plugs
(60,000 miles). The engine oil
interval is 20,000 miles, while
hydraulic tappets provide
automatic clearance adjustment
on each of the 24 valves.
In short: when we design a car
for the road, that’s where we
intend it to stay.Exhaust system
Dual-tube tailpipe (Cayman S) Single-tube tailpipe (Cayman)Cayman

· 51 · · 50 ·The new Cayman and the Cayman S |
Chassis
Steering.
What use is a perfect suspension
setup without equally effective
steering?
At Porsche, we design these two
key elements as one inseparable
whole. The steering system has
an immediacy and precision that
exactly complement thesuspension. Every steering input is
instantly converted into a positive
and accurate response. This is
achieved through a combination
of high-precision front axle
kinematics and power-assisted,
rack-and-pinion steering with
variable-ratio gearing. At the
straight-ahead position, the ratio
is less direct, enabling smoother
manoeuvres during motorway use.Turn the wheel harder, and the
ratio increases, allowing easier
cornering and parking.
This immediacy of response is
backed by excellent road contact
and a modest turning circle of just
11.1 metres. The result: even
greater comfort and active safety.The standard three-spoke steering
wheel offers generous height and
reach adjustment. The steering
wheel rim has a leather finish in
your chosen interior colour. Two
additional three-spoke wheels –
multifunction and sports – are
available as optional equipment
(see pages 107 and 109).
Wheels.
The new Cayman comes with
17-inch wheels as standard
featuring an attractive twin-spoke
design. The Cayman S runs on
18-inch wheels with five-spoke
styling derived from the Carrera
GT. Both standard wheels have a
lightweight construction and run
flush with the exterior of the car.
A range of 18 and 19-inch wheels
are also available as optional
equipment (see page 105). All
standard and optional wheels
come with anti-theft protection.
18-inch Cayman S wheel17-inch Cayman wheel
Tyre Pressure Monitoring
(TPM).
This optional system provides
early warning of any drop
in pressure via the on-board
computer display.
Cayman S

· 59 · · 58 ·The new Cayman and the Cayman S |
Safety
Power is only one aspect of performance.
It is nothing without control.
Safety in the Cayman and Cayman S.
Active safety.
Active safety is an integral part of
every new Porsche design. Each
new vehicle concept incorporates
systems and components which
are developed with one aim in
mind: total safety for you and your
passengers.The suspension and steering – the
basic platform of the car – have a decisive role to play. On the
Cayman and Cayman S, they offer
generous reserves of safety,
even at racetrack speeds. Equally
important are the reserves
of power, which enable rapid
overtaking manoeuvres. Bringing
Night-time driving is equally
assured thanks to a highly
effective front and rear lighting
concept. The low front foglights
offer excellent illumination,
precisely where you need it most.
A high-level third brake light is
neatly integrated at the base of
the large rear screen. In addition
to the obvious safety benefits,
the front and rear lighting on the
Cayman and Cayman S create
a unique ‘night design’.
Bi-Xenon lighting system with
headlight cleaning.
This optional headlight system
offers greater light output in
low-beam mode, improved
illumination up to the light/dark
border, better lateral visibility and
reduced driver fatigue thanks
to a higher colour temperature.
A dynamic headlight levelling
function raises and lowers the
angle of each light to compensate
for changes in the attitude of the
car under braking and acceleration.
Night design (rear)
Bi-Xenon headlight Night design (front)
Cayman S
it all swiftly and securely to a
halt is a powerful standard braking
system.
Downforce is provided by a bi-plane
rear spoiler and aerodynamic front
end. Another important standard
safety feature is Porsche Stability
Management (PSM – see page 64).

· 75 · · 74 ·
Sports seats.
The optional leather sports seats
offer firmer upholstery than the
standard seat design. Higher side
bolsters on backrest and squab
provide additional lateral support.
The fore/aft position and height
are mechanically adjustable, while
the backrest is electrically
controlled.
Electrically adjustable seats.
This second seat option features
full electric adjustment of fore/aft
position, height, backrest angle,
squab angle and lumbar support.
A memory function stores your
seat and lumbar support settings
along with the exterior mirror
positions. Two sets of preferences
can be stored and selected using
buttons conveniently located on
the door panel. A further set of
preferences can be stored in each
of the two key remotes. When
either of the remotes is used to
open the doors, the corresponding
seat and mirror settings are
automatically selected.
The new Cayman and the Cayman S |Comfort
Adaptive sports seats.
This alternative seat option
combines excellent comfort with
a driver memory function. The
comprehensive range of power
adjustment controls include
fore/aft position, height, backrest
angle, squab angle and lumbar
support. The side bolsters
on backrest and squab are
pneumatically adjustable for the
perfect fit. This exceptional
variability ensures generous
comfort on long-distance journeys
as well as precision support when
cornering. The memory function
includes both exterior mirrors as
well as all seat settings except
for the squab and backrest side
bolsters.
Seat heating.
All seat variants can be equipped
with an optional two-stage heating
function for backrest and squab.
Air conditioning.
The standard air conditioning in
the new Cayman and Cayman S
offers quiet, efficient operation.
Settings can be adjusted from
either seat position using simple
plus and minus keys.
For optimum comfort, you can
select different temperature
settings for the upper and lower
areas of the cockpit. Other
convenient features include a
windscreen defroster function.
As an optional alternative, we
can equip your car with a fully
automatic air-conditioning system.
Offering consistent control of
interior temperature, the
system uses a solar sensor
to compensate for the effects
of ambient light.
Cruise control.
This optional system provides
automatic speed control between
30 and 240 km / h (20-149 mph).
It is operated via a separate
control stalk on the steering
column and can be used in all
available gears.
Standard seats.
The standard seats have a
leatherette finish with Alcantara
facings. Special features include
thorax airbags in each seat
backrest, enhanced lateral
support, and a specially designed
spring system that is adapted to
the chassis of the car. The high
side bolsters provide optimum
support without any feeling of
restriction. Generous seat travel
and adjustment options mean that
even taller drivers can find the
ideal seat position. The backrest
angle is electrically controlled,
while the fore/aft position and
height are mechanically adjustable.
Two-stage heating is available as
an optional extra.
Electrically adjustable seat Adaptive sports seat Sports seatAutomatic air conditioning