2006 PORSCHE BOXSTER brake

220
Practical Tips, Emergency Service
Exercise Extreme Caution when
Working on your Vehicle
Danger!
Ignoring the following instructions may cau-
se serious personal injury or death.
fThe engine compartment of any motor vehicle
is a potentially hazardous area. If you are not
fully familiar with proper repair procedures, do
not attempt the adjustments described on the
following pages.
This caution applies to the entire vehicle.
fO n l y w o r k o n y o u r v e h i c l e o u t d o o r s o r i n a w e l l
ventilated area.
fEnsure that there are no open flames in the
area of your vehicle at any time when fuel
fumes might be present. Be especially cau-
tious of such devices such as hot water hea-
ters which ignite a flame intermittently.
fBefore working on any part in the engine com-
partment, turn the engine off and let it cool
down sufficiently. Hot engine compartment
components can burn skin on contact.
fBe alert and cautious around engine at all
times while the engine is running.
If work has to be performed with the engine
running, always set the parking brake, and
make sure the shift lever is in neutral or the se-
lector lever is in position P.fIn particular, be very careful to ensure that
items of clothing (ties, shirt, sleeves etc.), je-
welry, long hair, hand or fingers cannot get
caught in the engine-compartment blower, fan,
belts or other moving parts.
The radiator and radiator fans are in the front
of the car.
The fans can start or continue running as a
function of temperature, even with the engine
switched off.
Carry out work in these areas only with the en-
gine off and exercise extreme caution.
fYour Porsche is equipped with an electronic ig-
nition system. When the ignition is on, high vol-
tage is present in all wires connected with the
ignition system; therefore, exercise extreme
caution when working on any part of the engine
while the ignition is on or the engine is running.
fAlways support your car with safety stands if it
is necessary to work under the car.
Jacks are not suitable for this kind of work.
fWhen working under the car without safety
stands but with the wheels on the ground,
make sure the car is on level ground, the
wheels are blocked, and that the engine can-
not be started.
Remove the ignition key.fDo not smoke or allow an open flame around
the battery or fuel.
Keep a fire extinguisher in close reach.
fIncomplete or improper servicing may cause
problems in the operation of the car. If in doubt
about any servicing, have it done by your au-
thorized Porsche dealer.
Improper maintenance during the warranty pe-
riod may affect your Porsche warranty cover-
age.
fSupplies of fluids, e.g. engine oil, brake fluid or
coolant, are hazardous to your health.
Keep these fluids out of children’s reach and
dispose of them in accordance with the appro-
priate regulations.
fSome countries require additional tools and
special spare parts to be carried.
Please make enquiries before driving abroad.

Practical Tips, Emergency Service
221
Tires/Wheels The original equipment tires and wheel rims on
your Porsche comply with all applicable Federal
Motor Vehicle Safety Standards.
For your safety remember the following:
– Wheel rims and wheel bolts are matched to fit
your Porsche.
– If you intend to use other than original equip-
ment wheels, be sure that they conform to
Porsche specifications for your model.
Only tires with the same make and with the
same specification code (e.g. “N0”, “N1”...)
can be mounted.
– The use of wheel rims and wheel bolts that do
not meet specifications of the original factory
installed equipment will affect the safe opera-
tion of your vehicle.
– Before you plan on exchanging wheels, or
snow tires already mounted on the wheel rims,
consult your authorized Porsche dealer. Your
dealer has the technical information necessary
to advise you which wheel rims and wheel bolts
are compatible with the original factory instal-
lations.
Danger!
Risk of loss of control and serious personal
injury or death.
fIf while driving, your vehicle experiences a sud-
den vibration or ride disturbance, and/or you
suspect that possible damage to your tires or
vehicle has occurred, you should immediately
reduce your speed without excessive use of
the brakes.
fStop the vehicle as soon as possible, and in-
spect the tires.
If you cannot determine the cause for the dis-
turbance, have your vehicle towed to the near-
est Porsche or tire dealer to have your vehicle
or tire(s) inspected.
fContinuing to operate the vehicle without cor-
rection could result in a loss of control and se-rious personal injury.

228
Practical Tips, Emergency Service
Tire care fAvoid damaging tires and wheel rims.
fIf you must drive over a curb or other obstacle,
drive slowly and at an obtuse angle.
fCheck tires for uneven wear and damage
before driving off.
fRemove imbedded material.
fReplace worn or damaged tires immediately.
fKeep oil, fuel, brake fluid, etc. away from tires.
fReplace missing valve stem caps.
fKeep tires inflated correctly.
fWash tires when washing the vehicle.
Also clean inner side of wheels.
fDo not use abrasive cleaners when washing
the wheels.
fCheck wheel rims for corrosion.
fRemove road salt, if driving in winter.
Tire damage, puncture fCheck tires for imbedded material, cuts, punc-
tures, cracks and bulges (side wall) before driv-
ing off.
In case of tire damage, where it is uncertain wheth-
er there is a break in the ply with all its conse-
quences or tire damage caused by thermal or me-
chanical overloading due to loss of pressure or
any other prior damage, we recommend that the
tire be replaced for safety reasons.
I f o n e f a u l t y t i re i s re p l a c e d i t s h o u l d b e n o t e d t h a t
the difference in tread depth on one axle must not
exceed 30 %.
Handling inconsistencies may result.
fPerform a visual inspection if necessary.
Danger!
Risk of serious personal injury or death.
Driving the vehicle with low tire pressure
increases risk of a tire failure and resulting
loss of control. Furthermore, low tire pres-
sure increases rate of wear of the affected
tires.
fCheck tires – including sidewalls – regularly for
foreign bodies, nicks, cuts, cracks and bulges.
fAfter driving off road, examine tires for signs
of damage such as cuts, tears, bulges or for-
eign objects stuck in the tread. Replace a dam-
aged tire if necessary.
fCross curb edges slowly and at right angles if
possible.
Avoid driving over steep or sharp curbs.
fIn cases of doubt, have the wheel (particularly
the inner side) checked by an authorized Porsche dealer.

232
Practical Tips, Emergency Service
Snow chains
Caution!
Risk of damage to body, axle or brake com-
ponents.
fFit snow chains only to the rear wheels, and
only with the tire/rim combination listed in the
Technical Data.
To ensure adequate clearance between chain
and body, Porsche recommends only the use
of fine-link chains such as those approved by
Porsche.
fFollow instructions issued by the supplier of the chains.
Different states and countries have varying statu-
tory requirements regarding maximum speed.
Check with local authorities for possible restric-
tions.
Remove chains as soon as the roads are free of
ice and snow. Fitting snow chains
The use of snow chains is not permitted when
5 mm spacers are mounted.
Caution!
Risk of damage to the wheel housings if the
5 mm spacers are not removed before fitting
snow chains.
fTo permit the fitting of snow chains, have the 5 mm spacers removed on all 4 wheels.
fTo fit/remove the spacers:
Please consult an authorized Porsche dealer.
fPlease observe the chapter “SPACERS” on
Page 244.
Tire designations Due to new speed and load ratings for radial tires,
new designations have come into force for snow
tires for your Porsche.
The designation to be used for ZR tires is e.g.,
265/40 ZR 18 (Z = code letter for radial tires for
speeds above 150 mph / 240 km/h).

238
Practical Tips, Emergency Service
Flat Tire
Warning!
Failure to follow these instructions may result
in serious personal injuries to you or to by-
standers.
fIf you have a flat tire, move a safe distance off
the road. Turn the emergency flasher on and
use other warning devices to alert other
motorists. Set the parking brake.
fDo not park your vehicle where it may contact
dry grass, brush or other flammable materials.
The hot parts of the exaust system could set
such materials on fire, thereby causing both
property damage and severe or fatal physical injury.
A tire sealant and compressor with pressure
tester are located in the toolbox in the luggage
compartment.
fPlease observe the safety and operating in-
structions on the special sealant bottle with a
special Porsche part number and on the com-
pressor – these are essential.Important note
Sealing the tire with the tire repair kit is only
an emergency repair. Even with the tire air-
tight, it may be used only for short journeys
in an emergency.
The maximum permitted speed is 50 mph
(80 km/h).
fDo not use commercially available sealant or
tire inflating bottles.
Use only the tire sealant located in the tool box
in the luggage compartment.
Warning!
Risk of accident.
fHave tires replaced by a specialist workshop
as soon as possible.
fAvoid hard acceleration and high cornering speeds.

242
Practical Tips, Emergency Service
Changing a wheel
Warning!
Risk of injury. The car may slip off the jack.
fMake sure that no one is in the vehicle when
jacking up and changing a wheel.
fAlways place the car on stable supports if work
has to be carried out under the car.
Risk of damage to the brake discs of the
Porsche Ceramic Composite Brake (PCCB).
fAlways screw in both assembly aids when changing a wheel.
Note
The tools required for changing a wheel (e.g. jack,
wheel bolt wrench, assembly aids) are not sup-
plied with the car. They are available at your
authorized Porsche dealer.
1. Fully apply the handbrake, engage 1st gear or
select position P and withdraw the ignition key.
2. Secure the car against rolling away, e.g. by
means of wedges under the wheels on the op-
posite side.
This is particularly important on slopes.
Screw in assembly aid for vehicles without
Porsche Ceramic Composite Brake3. Slightly slacken the wheel bolts of the wheel to
be changed.
4. Raise the car until the wheel lifts off the
ground.
Please observe the chapter “LIFTING THE VE-
HICLE WITH A LIFTING PLATFORM OR GARAGE
LIFT” on Page 237.
Screw in two assembly aids for vehicles with
Porsche Ceramic Composite BrakeNote on operation
fTo remove or mount the spacers:
Please observe the chapter “SPACERS” on
Page 244.
5. Remove 1 or 2 wheel bolts (see respective
illustration). Screw in assembly aids instead of
the wheel bolts.
Remove the remaining wheel bolts.

244
Practical Tips, Emergency Service
SpacersfUse the spacers only together with wheels and
fastening parts approved by Porsche.
Before having spacers fitted, find out about the
current authorisation status.
Mounting an emergency spare wheel
If 5 mm spacers are fitted, these must not be
removed to mount an emergency spare wheel.
Fitting snow chains
The use of snow chains is not permitted when
5 mm spacers are mounted.
Caution!
Risk of damage to wheel housings if the
5 mm spacers are not removed before fitting
snow chains.
fIn order to enable the fitting of snow chains,
have the 5 mm spacers removed on all 4wheels.Note on operation
fTo fit/remove the spacers:
Please consult an authorized Porsche dealer.
Removing the spacersfPlease observe the chapter “CHANGING A
WHEEL” on Page 242.
1. Unscrew both countersunk screws (M6x16) on
the wheel hub.
2. Remove the spacer.
3. Fasten the brake disc with the short M6x12
countersunk screws, part No.
900.269.047.09.
Tightening torque 10 Nm (7.5 ftlb.).
4. For wheel mounting without a spacer, 5 mm
shorter wheel bolts (part No:
996.361.203.02) must be used.
Tightening torque 130 Nm (96 ftlb.).Required scope of parts if the spacers are
removed
Short countersunk screws (M6x12)
Part No: 900.269.047.09
1 set of short wheel bolts
Part No: 996.361.203.02
Short anti-theft protection devices
Part No: 996.361.057.01

Practical Tips, Emergency Service
259
Bulb chart
Ty p e , r a t i n g
Halogen low beam H7, 55 W
Low beam with Bi-Xenon headligh Philips, D2S 35W
Halogen high beam H 9, 65W
Additional high beam with Bi-Xenon headlight H 11, 55W
Fog light H8, 35W
Tail light, rear fog light, brake light, tail light P21, 4W
Tail light, reflector P21, 5W
Reversing light P21W
Turn signal light, front and rear LL PY21W (long-life)
Door guard,/curb light/footwell light/
luggage compartment lihgtW5W
Parking light W5W Blue-Vision
License plate light C5W
Side marker Light W3W