2006 NISSAN VERSA differential

DESCRIPTION
MT-7
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Revision: June 20062007 Versa
DESCRIPTIONPFP:00000
Cross-Sectional ViewUCS0065I
1. Clutch housing 2. CSC (Concentric Slave Cylinder) 3. Reverse idler shaft
4. Reverse input gear 5. Reverse output gear 6. 2nd input gear
7. 3rd input gear 8. 3rd-4th synchronizer assembly 9. 4th input gear
10. 5th input gear 11. 5th-6th synchronizer assembly 12. 6th input gear
13. Transaxle case 14. 6th main gear 15. 5th main gear
16. 4th main gear 17. 3rd main gear 18. 2nd main gear
19. 1st-2nd synchronizer assembly 20. 1st main gear 21. Differential assembly
22. Final gear 23. Mainshaft 24. Input shaft
SCIA7618E

MT-10
SIDE OIL SEAL
Revision: June 20062007 Versa
SIDE OIL SEALPFP:32113
Removal and InstallationUCS005LK
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to FAX-8, "Removal and Installation (Left Side)"
.
2. Remove differential side oil seal (1) using a suitable tool.
CAUTION:
Be careful not to damage transaxle case and clutch hous-
ing.
INSTALLATION
1. Install differential side oil seal (1) to clutch housing and transaxle
case using Tool (A).
2. Installation is in the reverse order of removal. Check oil level
after installation. Refer to MT-9, "
Checking M/T Oil" .
CAUTION:
Do not reuse oil seal.
SCIA7625E
Tool number A: ST38100300 (J-25523)
SCIA7626E

TRANSAXLE ASSEMBLY
MT-17
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Revision: June 20062007 Versa
Disassembly and AssemblyUCS005LR
COMPONENTS
Case and Housing Components
1. Filler plug 2. Gasket 3. Transaxle case
4. Bushing 5. Shift finger 6. Snap ring
7. Oil gutter 8. Oil channel 9. Position switch
10. Shift lever oil seal 11. Shift lever 12. Retaining pin
13. Bracket 14. Differential side oil seal 15. Control lever oil seal
16. Control lever 17. Magnet 18. Drain plug
19. Input shaft oil seal 20. CSC (Concentric Slave Cylinder) 21. Clutch housing
22. 2way connector 23. Pinion shaft 24. Pinion gear
Apply Genuine Silicone RTV or the equivalent. Refer to GI-XX, "Recommended chemical products and sealants"
SFIA3291E

MT-22
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
Final Drive Components
1. Side gear 2. Pinion mate gear 3. Thrust washer
4. Pinion mate shaft 5. shim 6. Differential side bearing outer race
(transaxle case side)
7. Differential side bearing inner race
(transaxle case side)8. Final gear 9. Differential case
10. Speedometer drive gear 11. Lock ring 12. Differential side bearing inner race
(clutch housing side)
13. Differential side bearing outer race
(clutch housing side)A. Replace the parts as a set
WCIA0589E

TRANSAXLE ASSEMBLY
MT-25
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Revision: June 20062007 Versa
17. Remove input shaft assembly (1), mainshaft assembly (2), and
1st-2nd fork rod (3) from clutch housing.
18. Remove final drive assembly (1) from clutch housing.
19. Remove magnet from clutch housing.
20. Remove differential side oil seals (1) from clutch housing and
transaxle case using a suitable tool.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
21. Remove differential side bearing outer race (1) from clutch hous-
ing using a suitable tool.
CAUTION:
Be careful not to damage clutch housing.
22. Remove differential side bearing outer race (1) and shim (2)
from transaxle case using a brass bar as shown.
CAUTION:
Be careful not to damage transaxle case.
PCIB1702E
PCIB1703E
PCIB1704E
PCIB1716E
PCIB1705E

TRANSAXLE ASSEMBLY
MT-31
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Revision: June 20062007 Versa
13. Install control lever (1) and then install retaining pin.
CAUTION:
Do not reuse retaining pin.
14. Install shim and differential side bearing outer race into transaxle
case using Tool (A).
15. Install differential side bearing outer race into clutch housing
using Tool (A).
16. Install differential side oil seals (1) into clutch housing and tran-
saxle case using Tool (A).
17. Install magnet onto clutch housing.
18. Install final drive assembly into clutch housing.
19. Install input shaft assembly (1), mainshaft assembly (2) and 1st-
2nd fork rod assembly (3) into clutch housing.
20. Install spring washer located under the reverse idler shaft.
PCIB1 711 E
Tool number A: ST33400001 (J-26082)
PCIB1726E
Tool number A: KV38100200 ( — )
PCIB1722E
Tool number A: KV38100300 (J-25523)
PCIB1732E
PCIB1702E

FINAL DRIVE
MT-45
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Revision: June 20062007 Versa
FINAL DRIVEPFP:38411
Disassembly and AssemblyUCS0065G
DISASSEMBLY
1. Remove differential side bearing inner race (clutch housing side)
(1) using Tool (A) and a suitable tool.
2. Remove speedometer drive gear.
3. Remove final gear bolts (1), and then separate the final gear (2)
from differential case.
4. Remove differential side bearing inner race (transaxle case
side) (1) using a suitable tool (A).
5. Remove lock ring (1) from differential case.
6. Remove pinion mate shaft, pinion mate gears, side gears and
thrust washer from differential case.Tool number A: ST33061000 (J-8107-2)
PCIB1767E
PCIB1766E
PCIB1765E
PCIB1764E

MT-46
FINAL DRIVE
Revision: June 20062007 Versa
INSPECTION AFTER DISASSEMBLY
Gear, Washer, Shaft and Case

Check side gears, thrust washer, pinion mate shaft, pinion mate
gears, lock ring and differential case. If necessary, replace with
a new one.
Bearing

Check for bearing damage and rough rotation. If necessary,
replace with a new one.
CAUTION:
When replacing tapered roller bearing, replace outer and inner
races as a set.
ASSEMBLY
1. Install pinion mate shaft, pinion mate gears, side gears and thrust washer into differential case.
2. Install lock ring (1) onto differential case.
CAUTION:
Make sure that lock ring is securely installed in the groove.
3. Install final gear into differential case, and tighten final gear
bolts to specification. Refer to MT-22, "
Final Drive Components"
.
4. Install speedometer drive gear onto differential case.
5. Press-fit the differential side bearing inner race (clutch housing
side) onto the differential case using a suitable tool (A).
PCIB0977J
SPD7 15
PCIB1764E
PCIB1762E