jA
NoteCHECK TIRE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check for in¯ation pressure, wear and
size of each tire.
OK
cNG Note
Adjust tire pressure or
replace tire(s).
NoteCHECK WHEEL BEARING.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check wheel bearing axial end play.
OK
Note CHECK SENSOR ROTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check sensor rotor for teeth damage.
OK
cNG Note
Replace sensor rotor.
CHECK HARNESS CONNECTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector. Reconnect ABS actuator and
electric unit harness connector. Then
retest.
Note: Wheel position should be distinguished by code num- bers except code No. 18 (sensor rotor).
.
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
Diagnostic Procedure 1 (Wheel sensor or rotor)
(Cont'd)
BR-58
NVH Troubleshooting Chart
Use the chart below to help you ®nd the cause of the symptom. If necessary, repair or replace these parts.
Reference pageFA-4
FA-25
Ð
Ð
Ð
FA-24
FA-8
FA-25
FA-5
FA-8
Ð
Ð
Ð
Ð
Ð
Ð
Ð
FA-23
Ð
NVH in PD section
NVH in PD section
Refer to FRONT AXLE AND FRONT SUSPENSION in this chart.
NVH in RA section
Refer to TIRES in this chart.
Refer to ROAD WHEEL in this chart.
Refer to AXLE SHAFT in this chart.
NVH in BR section
NVH in ST section
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Shock absorber deformation, damage or de¯ection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
Wheel bearing damage
Out-of-round
Imbalance
Incorrect air pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
Excessive joint angle
Joint sliding resistance
Imbalance
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEEL
AXLE SHAFT
BRAKES
STEERING
SymptomFRONT
AXLE AND
FRONT
SUSPEN-
SIONNoiseXXXXXX XX XXXXXX
ShakeXXXX X X XXXXXX
VibrationXXXXX X XX X X
ShimmyXXXX X XXX XX
Judder X X XXXX XX
Poor quality ride
or handlingXXXXX XXX XXX
TIRESNoise XXXXXXX XXXX XXXX
Shake XXXXXX X X XX XXXX
Vibration X X X X X X X
Shimmy XXXXXXXX XX X XX
Judder XXXXXX X XX X XX
Poor quality ride
or handlingX XXXXX X XX X
ROAD
WHEELNoise X X X XXXXXX XXX
Shake X X X X X X X X X X X
Shimmy, judder X X X X X X X X X
Poor quality ride
or handlingX XX X XXX
AXLE
SHAFTNoise, vibration X XXXXXXX XX
ShakeX XX XXXX XX
X: Applicable
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
FA-3
Dimensions
Wagon Hardtop
Overall length mm (in) 4,965 (195.5)
5,010 (197.2)*4,395 (173.0)
4,440 (174.8)*
Overall width mm (in) 1,840 (72.4)
1,930 (76.0)*1,840 (72.4)
1,930 (76.0)*
Overall height mm (in) 1,855 (73.0) 1,840 (72.4)
Front tread mm (in) 1,555 (61.2)
1,605 (63.2)*1,555 (61.2)
1,605 (63.2)*
Rear tread mm (in) 1,575 (62.0)
1,625 (64.0)*1,575 (62.0)
1,625 (64.0)*
Wheelbase mm (in) 2,970 (116.9) 2,400 (94.5)
*: For models equipped with 265/70R16 tires
Wheels & Tires
Road wheel
Size 6JJ-16*1 8JJ-16*1
Offset mm (in) 35 (1.38) 10 (0.39)
Tire size 235/80R16 109S 265/70R16 112S
*1: Steel wheel and Aluminum wheel
IDENTIFICATION INFORMATION
GI-38
Tie-rod ball joints.............................................ST-19
Tie-rod .............................................................ST-19
Timing belt......................................................EM-15
Tire rotation ....................................................MA-25
Tire size ...........................................................GI-38
Tooth contact (front ®nal drive 4WD) .............PD-29
Tooth contact diff. ...........................................PD-29
Tow truck towing ..............................................GI-41
Towing point.....................................................GI-42
Transfer case ..................................................TF-10
Transfer ¯uid replacement .............................MA-21
Transfer serial number ....................................GI-37
Transmission case (M/T) ..................................MT-9
Trim .................................................................BT-14
Trouble diagnoses ...........................................GI-30
Turbocharger charge air cooler .....................EM-27
Turbocharger ..................................................EM-23
Two-pole lift .....................................................GI-40
U
Under body .....................................................BT-51
V
VSS - Wiring diagram ....................................EC-82
Vacuum hose (brake system) ........................BR-17
Vacuum hose (brake system) ........................BR-18
Vacuum hose drawing (ECCS) ......................EC-13
Valve clearance..............................................EM-40
Valve guide ....................................................EM-31
Valve lifter ......................................................EM-35
Valve seat ......................................................EM-32
Valve spring ...................................................EM-34Vehicle identi®cation number...........................GI-36
Vehicle speed sensor (VSS) ..........................EC-82
Viscosity number (SAE) .................................MA-10
W
WARN - Wiring diagram ...............................EL-123
WINDOW - Wiring diagram ..........................EL-198
WIP/R - Wiring diagram ................................EL-146
WIPER - Wiring diagram ..............................EL-142
Warning chime ..............................................EL-135
Warning lamps ..............................................EL-121
Washer, front .................................................EL-141
Washer, rear..................................................EL-145
Water pump ....................................................LC-10
Water temperature gauge .............................EL-102
Weatherstrip - See Exterior ............................BT-26
Wheel alignment (front) ....................................FA-8
Wheel bearing (front axle) ................................FA-5
Wheel bearing (rear) ........................................RA-5
Wheel hub (front) ............................................FA-14
Wheel size .......................................................GI-38
Window, back door .........................................BT-45
Window, door ....................................................BT-9
Window, rear side ...........................................BT-44
Window, side - See Rear side window ...........BT-44
Windshield.......................................................BT-42
Wiper deicer ..................................................EL-166
Wiper, front....................................................EL-141
Wiper, rear ....................................................EL-145
Wiring diagram (cell code) list ......................EL-315
Wiring diagrams.................................................GI-8
Withdrawal lever (clutch) ................................CL-11
ALPHABETICAL INDEX
IDX-7
Overheating Cause Analysis
Symptom Check items
Cooling
system parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
Ð Thermostat stuck closed Ð
Damaged ®nsDust contamination or paper
clogging
Mechanical damage
Clogged radiator cooling tubeExcess foreign material (rust,
dirt, sand, etc.)
Reduced air ¯owCooling fan does not operate
ÐÐ Fan coupling does not operate
High resistance to fan rotation
Damaged fan blades
Damaged radiator shroud Ð Ð Ð
Improper coolant mixture ratio Ð Ð Ð
Poor coolant quality Ð Ð Ð
Insufficient coolantCoolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deteriora-
tion or improper ®tting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Over¯owing reservoir tankExhaust gas leaks into cooling
systemCylinder head deterioration
Cylinder head gasket deteriora-
tion
Except
cooling
system parts
malfunctionÐ Overload on engineAbusive drivingHigh engine rpm under no load
Driving in low gear for extended
time
Driving at extremely high speed
Powertrain system malfunction
Ð Installed improper size wheels
and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air ¯owBlocked bumper Ð
Ð Blocked radiator grilleInstalled car brassiere
Mud contamination or paper
clogging
Blocked radiator Ð
Blocked condenser
Ð
Installed large fog lamp
ENGINE COOLING SYSTEM
LC-20
Precautions for SRS ``AIR BAG'' and ``Seat Belt
Pre-tensioner'' Service
+Do not use a circuit tester to check SRS circuits unless instructed to in this Service Manual.
+Before servicing the SRS, turn ignition switch ``OFF'', disconnect both battery cables and wait for at least
3 minutes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.
+Diagnosis sensor unit must always be installed with their arrow marks ``
S'' pointing towards the front of
the vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before
installation and replace as required.
+The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to
turn steering wheel or column after removal of steering gear.
+Handle air bag module carefully. Always place it with the pad side facing upward.
+Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
+Instrument panel assembly should be replaced after air bag in¯ates if damaged.
Special Service Tools
Tool number
Tool nameDescriptionApplication
Seat belt
pre-ten-
sionerAir Bag
System
KV99106400
Deployment tool
NT357
Disposing of air bag mod-
ule
XX
KV99105300
Air bag module
bracket
NT354
Anchoring air bag module
ÐX
Special torx bit
NT361
Use for special bolts
[TAMPER RESISTANT
TORX (Size T50)]
a: 3.5 (0.138) dia.
b: 8.5 - 8.6
(0.335 - 0.339) dia.
c: approx. 10 (0.39) sq.
Unit: mm (in)ÐX
KV999R0020
Deployment tool
adapters for seat
belt pre-tensioner
NT721
XÐ
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-8