
Edition: February 1998
Release: February 1998 (01)
Publication No.: SM8E-0Y61E0E
Reference No.: 7711346063GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL,
FUEL & EXHAUST SYSTEMFE
CLUTCHCL
MANUAL TRANSMISSIONMT
AUTOMATIC TRANSMISSIONAT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PATROL GR
MODEL Y61 SERIES
NISSAN EUROPE S.A.S.
1998 NISSAN EUROPE S.A.S.
Produced in The Netherlands
Not to be reproduced in whole or in part
without the prior written permission of
Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''
The Supplemental Restraint System such as ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER'' used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The SRS system composition which is available to NISSAN MODEL Y61 is as follows (The composition var-
ies according to the destination.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+ To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag in¯ation, all maintenance must be performed
by an authorized NISSAN dealer.
+ Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+ Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral Cable and wiring harnesses covered with yellow insulation either just before
the harness connectors or for the complete harness are related to the SRS.
Precautions for Brake System
+Use brake ¯uid ``DOT 3''.
+ Never reuse drained brake ¯uid.
+ Be careful not to splash brake ¯uid on painted areas; it
may cause paint damage. If brake ¯uid is splashed on
painted areas, wash it away with water immediately.
+ To clean master cylinder parts, disc brake caliper parts or
wheel cylinder parts, use clean brake ¯uid.
+ Never use mineral oils such as gasoline or kerosene. They
will ruin rubber parts of hydraulic system.
+ Use ¯are nut wrench when removing and installing brake
tubes.
+ Always torque brake lines when installing.
WARNING:
Clean brakes with a vacuum dust collector to minimize risk of
health hazard from powder caused by friction.
Commercial Service Tools
Tool name Description
j
1Flare nut crowfoot
j
2Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
Brake ¯uid pressure gauge
NT151
Measuring brake ¯uid pressure
SBR686C
PRECAUTIONS AND PREPARATION
BR-1

System Components
System Description
WHEEL SENSOR
The sensor unit consists of a gear-shaped sensor rotor and a sen-
sor element. The element contains a bar magnet around which a
coil is wound. The sensor is installed on the back of the brake rotor.
As the wheel rotates, the sensor generates a sine-wave pattern.
The frequency and voltage increase(s) as the rotating speed
increases.
CONTROL UNIT (built in ABS actuator and electric unit)
The control unit computes the wheel rotating speed by the signal
current sent from the sensor. Then it supplies a DC current to the
actuator solenoid valve. It also controls ON-OFF operation of the
valve relay and motor relay. If any electrical malfunction should be
detected in the system, the control unit causes the warning lamp
to light up. In this condition, the ABS will be deactivated by the
control unit, and the vehicle's brake system reverts to normal
operation. (For control unit layout, refer to ABS ACTUATOR AND
ELECTRIC UNIT, BR-34.)
SBR185E
SBR186E
ANTI-LOCK BRAKE SYSTEM
BR-34

ELECTRICAL COMPONENTS INSPECTION
G sensor
CAUTION:
The G sensor is easily damaged if it sustains an impact. Be
careful not to drop or bump it.
1. Measure resistance between terminalsj
15andj20of G sensor
unit connector.
G sensor condition Resistance between
terminals j15andj20
G sensor switch
condition
Installed in vehicle 1.4 - 1.6 k W``ON''
Tilted as shown in ®gure 4.7 - 5.5 k W``OFF''
2. Measure resistance between terminals j10andj15of the G
sensor unit connector.
Resistance: 70 - 124 W
Diagnostic Procedure 6 (Control unit)
Malfunction code No. 71
CHECK CONNECTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric unit connector.
Check terminals for damage or loose
connections. Then reconnect connector.
2. Carry out self-diagnosis again. Does warning lamp activate again?
Ye s
cNo Inspection end
ABS CONTROL UNIT POWER SUPPLY
CHECK
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check voltage. Refer to
in Diagnostic
Procedure 4, BR-63.
CHECK SELF-DIAGNOSTIC RESULTS
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Does warning lamp indicate code No. 71
again?
No
cYe s Replace ABS actuator and
electric unit.
INSPECTION
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Inspect the system according to the code
No.
SBR844DC
SBR204E.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
Diagnostic Procedure 5 (G sensor) (Cont'd)
BR-65

BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS ...............................................................1
Service Notice..............................................................1
Supplemental Restraint System (SRS) ``AIR
BAG''and``SEATBELTPRE-TENSIONER''...............1
GENERAL SERVICING ...................................................2
Clip and Fastener ........................................................2
BODY END ......................................................................4
Body Front End............................................................4
Body Rear End and Opener ........................................6
DOOR ........................................................................\
.......9
Front Door....................................................................9
Rear Door ..................................................................10
INSTRUMENT PANEL ................................................... 11
INTERIOR TRIM ............................................................14
Side and Floor Trim ...................................................14
Door Trim ...................................................................18
Roof Trim ...................................................................20
Back Door Trim ..........................................................24 EXTERIOR
.....................................................................26
SEAT ........................................................................\
......32
Front Seat ..................................................................32
Heated Seat ...............................................................34
Rear Seat...................................................................35
3rd Seat .....................................................................37
SUNROOF ......................................................................39
WINDSHIELD AND WINDOWS ....................................42
Windshield .................................................................43
Rear Side Window .....................................................44
Back Door Window ....................................................45
MIRROR ........................................................................\
.46
Door Mirror.................................................................46
CAB BODY ....................................................................47
Body Mounting ...........................................................48
BODY ALIGNMENT .......................................................49
Engine Compartment .................................................49
Underbody .................................................................51
. For seat belt, refer to MA and RS section.
. For wiring diagrams of body electrical systems, refer to EL section.
BT

Service Notice
+When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
+Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
+Apply sealing compound where necessary when installing parts.
+When applying sealing compound, be careful that the sealing compound does not protrude from parts.
+When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''
The Supplemental Restraint System such as ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER'' used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The SRS system composition which is available to NISSAN MODEL Y61 is as follows (The composition var-
ies according to the destination.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag in¯ation, all maintenance must be performed
by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation either just before
the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS
BT-1

TROUBLEDIAGNOSISFOR``F/INJTIMGF/B''
(DTC21).......................................................................101
InjectionTimingControlValve.................................101
TROUBLEDIAGNOSISFOR``ACCELPOSSW
(F/C)''(DTC23) ...........................................................106
AcceleratorSwitch(F/C)..........................................106
TROUBLEDIAGNOSISFOR``ECM1''(DTC27),
``ECM2''(DTC31) .......................................................111
EngineControlModule(ECM)-ECCS-DControl
Module.....................................................................111
TROUBLEDIAGNOSISFOR``OVERHEAT''
(DTC28) .......................................................................113
CoolingFan(Overheat)...........................................113
TROUBLEDIAGNOSISFOR``I/CINT/ATEMP
SEN''(DTC33) ............................................................122
ChargeAirTemperatureSensor..............................122
TROUBLEDIAGNOSISFOR``NEEDLELIFT
SEN''(DTC34) ............................................................126
NeedleLiftSensor(NLS)........................................126
TROUBLE DIAGNOSIS FOR ``FUEL CUT S/V 1''
(DTC 36), ``FCV SHORT'' (DTC 37), ``FUEL CUT
S/V2''(DTC38) ...........................................................130
FuelCutSolenoidValve..........................................130
TROUBLE DIAGNOSIS FOR ``FUEL TEMP
SENSOR''(DTC42) ....................................................135
FuelTemperatureSensor(FTS)..............................135 TROUBLE DIAGNOSIS FOR ``ACCEL POS
SENSOR''(DTC43)
....................................................139
AcceleratorPositionSensor....................................139
TROUBLE DIAGNOSIS FOR ``CRANK POS SEN
(TDC)''(DTC47) ..........................................................144
CrankshaftPositionSensor(TDC)..........................144
TROUBLEDIAGNOSISFOR``GOVCUT
CIRCUIT''(DTC48) .....................................................149
GovernorCutCircuit................................................149
TROUBLEDIAGNOSESFORNON-DETECTABLE
ITEMS ........................................................................\
...151
GlowControlSystem...............................................151
EGRC-SolenoidValveA,BandThrottleControl
SolenoidValve.........................................................156
StartSignal..............................................................163
AcceleratorPositionSwitch.....................................165
Park/NeutralPositionSwitch...................................170
A/TControl...............................................................175
ChargeAirCoolerFanControl................................178
HeatUpSwitch........................................................183
AirConditionerControl............................................187
MIL&DataLinkConnectors...................................188
SERVICEDATAANDSPECIFICATIONS(SDS) ........189
GeneralSpeci®cations.............................................189
InjectionNozzle.......................................................189
InspectionandAdjustment......................................189
When you read wiring diagrams:
+ Read GI section, ``HOW TO READ WIRING DIAGRAMS''.
+ See EL section, ``POWER SUPPLY ROUTING'' for power distribution circuit.
When you perform trouble diagnoses, read GI section, ``HOW TO FOLLOW FLOW CHART IN
TROUBLE DIAGNOSES'' and ``HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL
INCIDENT''.

Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''
The Supplemental Restraint System such as ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER'' used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The SRS system composition which is available to NISSAN MODEL Y61 is as follows (The composition var-
ies according to the destination.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag in¯ation, all maintenance must be performed
by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation either just before
the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS AND PREPARATION
EC-4