2006 MITSUBISHI LANCER suction

GENERAL INFORMATION
POWER STEERING37-4
CONSTRUCTION DIAGRAM
1300, 1600 - LH drive vehicles
AC304488AB
Steering wheel
Steering column
shaft assembly
Pressure hose
assembly
Oil reservoir
Suction hose Return hose
Oil pump assembly Steering gear
1300, 1600 - RH drive vehicl es
AC304489AB
Steering wheel
Steering column
shaft assembly
Pressure hose
assembly
Oil reservoir
Suction hose Return hose
Oil pump assembly Steering gear

GENERAL INFORMATION
POWER STEERING37-5
2000 - LH drive vehicles
AC304486AB
Steering wheel
Steering column
shaft assembly
Pressure hose
assembly
Oil reservoir
Suction hose Return hose
Oil pump assembly Steering gear
2000 - RH drive vehicles
AC304487AB
Steering wheel
Steering column
shaft assembly
Pressure hose
assembly
Oil reservoir
Suction hose
Return hose
Oil pump assembly Steering gear

Removal steps
1.Pressure switch connector
2.A/C compressor harness connector
bracket
3.Drive belt
4.Suction hose
5.Eye bolt
6.O-ring
7.Pressure hose
8.Oil pump assembly
9.Oil pump brace
POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING37-36
<2000>
AC200116AB
22 ± 4 N·m
12 ± 2 N·m
22 ± 4 N·m
49 ± 9 N·m 57 ± 7 N·m
1
5
4
3
6
2
7
49 ± 9 N·m
Removal steps
1.Pressure switch connector
2.Drive belt
3.Suction hose
4.Pressure hose
<>5.Oil pump assembly
6.A/C compressor harness
7.Power steering pump bracket
REMOVA L SER VICE POINT
<> OIL PUMP ASSEMBL Y REMOV A L
<2000>
With the eng ine lif t ed by the jack, remove the o il
pump
assembly mounting b o lt (lower side) a t the pul
-
ley side .
INSPECTIONM13720053 0018 7
•Check the drive belt for cracks.
•Check th e pulley for une ven r o t a tion.
Remova l st ep s ( C ont inu e d)

POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING37-38
<2000>
AC100143AH
4 11
12
13
28 ± 2 N·m
102
9 8 65
7 3
1
28 ± 1 N·m
15
16
14
59 ± 9 N·m
12 ± 1 N·m
18
17
57
3
9 8
6
3
13
10 2
13
10
15
18
11
4
3
Oil pump seal kit Oil pump cartridge kit Oil pump pulley and shaft kit
: ATF DEXRON III or DEXRON II
Disassembly steps
1.Pump cover
2.O-ring
3.Snap ring
4.Pulley and shaft
5.Va n e s
>>C<<6.Cam ring
7.Rotor
8.Pin
9.Side plate
>>A<<10.O-ring
>>B<<11 .Oil seal
12.Terminal assembly
>>A<<13.O-ring
14.Plug assembly
>>A<<15.O-ring
16.Flow control spring
17.Suction connector
>>A<<18.O-ring
>>A<<15.O- rin g
16.Fl ow co n t ro l s p r i ng
17.Suction connector
>>A<<18.O-rin g
Disass embly st ep s ( C ont inu e d)
Disassembly steps (Continued)

POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING37-39
REASSEMBLY SERVICE POINTS
>>A<< O-RING INSTALLATION
AC100170AB
Suction connector Plug assembly
Terminal assembly Side plate
1 2
3
4 5
No.ID × Width mm
115.8 × 2.4
221.0 × 1.9
314.8 × 2.4
43.8 × 1.9
514.8 × 1.9
>>B<< OIL SEAL INST ALLA TION
AC000752
MB990938
AB
MB991203
Use following spe c ia l too l to inst all the oil seal.
•Bar (Snap-in type) (MB9909 38)
•Oil Seal and Bearin g Inst aller (MB9912 03)
>>C<< CAM RING INSTALLA TION
CAUTION
Be sure to install the cam ring in the correct
direction as shown.
AC100171AB
Side plate side
Pump cover side
Install the cam ring as shown in the illustration.
INSPECTION
M1372005500200
•Check the flow control valve of the pump body for
clogging.
•Check the pulley and shaft for wear or damage.
•Check the rotor and vane groove for "stepped"
wear.
•Check the contact surface of cam ring and vanes
for "stepped" wear.
•Check the vanes for damage.

POWER STEERING HOSES
POWER STEERING37-40
POWER STEERING HOSES
REMOVAL AND INSTALLATIONM1372005700679
CAUTION
•Before removing the clock spring, refer to GROUP 52B, Service Precautions (P.52B-5) and Air Bag
Module and Clock Spring (P.52B-194). Also, put the front wheels in straight-ahead position. Fail-
ure to do so may damage the SRS clock spring and render the SRS air bag inoperative, which
results serious driver injury.
•
Pre-removal and Post-installation Operation
•Power Steering Fluid Draining and Refilling (Refer to P.37-13). and Bleeding (Refer to P.37-14).
*: Indicates parts which should be initially tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the engine on the vehicle body.

AC304699AB
15 ± 3 N·m
18 ± 2 N·m
167 ± 9 N·m
12 ± 2 N·m
49 ± 10 N·m
12 ± 2 N·m
57 ± 7 N·m*57 ± 7 N·m
3
1
2
9
1310
7 11
12
5 68
12 ± 2 N·m
12 ± 2 N·m
2
9
4
7
8
7
8
7
8
57 ± 7 N·m57 ± 7 N·m
57 ± 7 N·m
12 ± 2 N·m
167 ± 9 N·mCrossmember
12 ± 2 N·m
<1300, 1600>
<2000>
12 ± 2 N·m
Removal steps
1.Oil reservoir
>>C<<2.Suction hose
>>B<<3.Return hose
•Clock spring (Refer to GROUP 52B,
Air Bag Modules and Clock Spring
P.52B-194).
Removal steps (Continued)

Removal steps
1.Oil reservoir
>>C<<2.Suction hose
>>B<<3.Return hose
•Clock spring (Refer to GROUP 52B,
Air Bag Modules and Clock Spring
P.52B-194).
•Centermember (Refer to GROUP 32,
Engine Roll Stopper Centermember
P.32-7).
•Front exhaust pipe (Refer to GROUP
15, Exhaust Pipe and Main Muffler
P.15-10).
4.Steering gear and joint connecting bolt
5.Rear roll stopper connecting bolt
<>6.Eye bolt
7.Gasket
8.Pressure hose assembly
<>9.Return tube
10.O-ring
POWE R STEERING HOSES
POWER S T E E RING37-42
REMOVA L SER V ICE POINT
<> EYE BOLT /RETURN TUBE
REMOV
A L
CAUTION
If the joint cover grommet has been removed,
install it properly as follows.
AC304922AB
A
B
Joint cover
grommet
Steering gear
Align the joint cover grommet notch (arrow A)
with the steering gear lug (arrow B), and then
install the steering joint cover to the steering
gear.
1. Loosen the crossmember mounting bolts and nuts, and lower the crossmember to a position so
that the eye bolts or return tube at the steering
gear side can be removed.
NOTE: In this case, do not remove the crossmem-
ber mounting bolts and nuts.
2. Remove the eye bolts or return tube.
INSTALLATION SERVICE POINTS
>>A<< RETURN HOSE INSTALLATION

AC100277 ABReturn hose
Install the return hose so that the marking is posi-
tioned as shown in the illustration.
>>B<< RETURN HOSE INSTALLATION
AC305132AB
Return hose
Return tubeReturn hose

Install the return hose so that the markings are posi-
tioned as shown in the illustration.
>>C<< SUCTION HOSE INSTALLATION
Install the suction hose (oil pump side) so that the
marking is positioned forward.