AK202711
SegmentUndercut
Mica
AB
ST ARTING SYS TEM
ENGINE ELECTRICAL16-28
3.Measure the depth of the undercut be twe en
segment s.
St andard va lue: 0.5 mm
Limit: 0.2 mm
BRUSH HOLDER
AK201187
Push th e brush in to the b r ush hold e r to make sure
that the
spring is working o n the b r ush.
If the spring is not working, repla c e th e brush holder .
OVERRUNNING CLUTCH
AK202710
Free
Lock
AB
1.Make sure that th e pin i on canno t be tu rned
counte r clo ckwise a nd ca n be tu rned clockwise
fre e ly .
2.Check t he pinion for abn ormal ware an d damage.
BRUSHES
AK202846
Brush
height
AB
1.Che ck the commut ator con t a c tin g surface of each
b r ush f o r abno rmal rough ness. Also ch eck the
h e ight of the brush . Replace th e brush holder if
th e height is lo we r than t he limit.
Limit: 7.0 mm
2.Wh en the con t act su rface of the brush is rectified
o r the bru s h h o lder is re placed, re cond itio n the
cont act surfa c e wit h san d p a p e r wrapped around
th e co mmu t a t o r .
ARMATURE COIL
1.Check t he armature coil for short circuit a s
fo llows:
AK202733
Growler
AB
2.Set the armature in a growler .
CAUTION
Clean the surface of the armature thoroughly
before performing the test.
3. While holding a thin strip of iron against the
armature in parallel with it s axis, turn the armature
slowly. The armature is normal if the iron strip is
not attracted to the armature or it does not vibrate.
SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION34-18
2. The rear suspension coil spring lower end must be positioned as illustrated.
>>C<< REAR SUSPENSION SPRING
UPPER PAD INSTALLATION
AC304801AC
Spring upper pad
stepped section
Align the stepped section of the spring upp er p ad
with the
upper e nd of the coil spring, and inst a ll th e
spring upp
er p ad.
>>D<< REAR SHOCK ABSORBER
INSULA T O R INST AL LA TION
AC304802
Lower bushing inner pipe
Rear shock absorber
insulator mounting bolt
AB
Lower bushing
inner pipe
Inst all the r ear sh ock absorber insu lator so tha t the
axis of t
he lo we r bush i ng inner pipe of the shock
abso
r ber and the line b e tween t he rear shock
abso
r ber in sulator mounting bo lt s are straight when
looking from
a bove .
>>E<< REAR SUSPENSI ON COIL SPRING
NUT (SELF-LOCKING NUT)
INST
ALLA TION
1.T e mp orarily tighten the rea r suspension coil
sprin g nut (self-locking nut).
CAUTION
Do not use an impact wrench to tighten the rear
suspension coil spring nut (self-locking nut), oth
-
erwise the piston rod locking nut inside the
shock absorber will be damaged.
2. Remove the special tools (MB991237,
MB991239), and then tighten the rear suspension
coil spring nut (self-locking nut) to 25
± 5 N⋅m.
