2006 MITSUBISHI LANCER door lock

42-2
TROUBLESHOOTING . . . . . . . . . .42-26
ON-VEHICLE SERVICE. . . . . . . . .42-27
DOOR FIT ADJUSTMENT. . . . . . . . . . . 42-27
DOOR WINDOW GLASS
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 42-28
GLASS SLIDING MECHANISM CHECK
AND ADJUSTMENT . . . . . . . . . . . . . . . 42-28
POWER WINDOW OPERATING
CURRENT CHECK . . . . . . . . . . . . . . . . 42-28
POWER WINDOW RELAY CHECK . . . 42-29
CIRCUIT BREAKER (INCORPORATED
IN THE POWER WINDOW MOTOR)
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-29
POWER WINDOW CHECK . . . . . . . . . . 42-29
CENTRAL DOOR LOCKING SYSTEM
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-29
DOOR OUTSIDE HANDLE PLAY
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . 42-29
DOOR INSIDE HANDLE PLAY
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 42-30
DOOR ASSEMBLY . . . . . . . . . . . .42-31
REMOVAL AND INSTALLATION . . . . . 42-31
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-32
DOOR GLASS AND REGULATOR42-32
REMOVAL AND INSTALLATION . . . . . 42-32
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-34
DOOR HANDLE AND LATCH . . . .42-36
REMOVAL AND INSTALLATION . . . . . 42-36
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-37
WINDOW GLASS RUNCHANNEL
AND DOOR OPENING
WEATHERSTRIP . . . . . . . . . . . . . .42-39
REMOVAL AND INSTALLATION . . . . . 42-39
TRUNK LID . . . . . . . . . . . . . . . .42-41
SPECIAL TOOL . . . . . . . . . . . . . . .42-41
ON-VEHICLE SERVICE. . . . . . . . .42-41
TRUNK LID ADJUSTMENT . . . . . . . . . . 42-41
ADJUSTMENT OF CLEARANCE
AROUND TRUNK LID . . . . . . . . . . . . . . 42-42
TRUNK LID STRIKER ADJUSTMENT . 42-42
TRUNK LID HEIGHT ADJUSTMENT . . 42-42
TRUNK LID . . . . . . . . . . . . . . . . . . .42-43
REMOVAL AND INSTALLATION . . . . . . 42-43
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-45
TAILGATE . . . . . . . . . . . . . . . . 42-46
SERVICE SPECIFICATIONS . . . . .42-46
SEALANTS . . . . . . . . . . . . . . . . . . .42-46
SPECIAL TOOL . . . . . . . . . . . . . . .42-46
TROUBLESHOOTING . . . . . . . . . .42-47
ON-VEHICLE SERVICE . . . . . . . . .42-47
TAILGATE FIT ADJUSTMENT. . . . . . . . 42-47
TAILGATE HANDLE PLAY CHECK . . . . 42-47
TAILGATE . . . . . . . . . . . . . . . . . . .42-48
REMOVAL AND INSTALLATION . . . . . . 42-48
TAILGATE HANDLE AND
LATCH . . . . . . . . . . . . . . . . . . . . . .42-50
REMOVAL AND INSTALLATION . . . . . . 42-50
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-51
KEYLESS ENTRY SYSTEM . . 42-51
SERVICE SPECIFICATIONS . . . . .42-51
SPECIAL TOOLS . . . . . . . . . . . . . .42-52
TROUBLESHOOTING . . . . . . . . . .42-53
ON-VEHICLE SERVICE . . . . . . . . .42-53
KEYLESS ENTRY SYSTEM CHECK. . . 42-53
KEYLESS ENTRY SYSTEM TIMER
LOCK FUNCTION INSPECTION . . . . . . 42-53
ENABLING/DISABLING THE
ANSWERBACK FUNCTION . . . . . . . . . 42-53
HOW TO REGISTER SECRET CODE . 42-55
TRANSMITTER. . . . . . . . . . . . . . . .42-58
DISASSEMBLY AND REASSEMBLY . . 42-58
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-59

AC304849AB
Dual lock fastener
Flange convex at the tailgate flange
DOOR
BO
D Y42-25
3.Assemble the dua l lo ck faste ner accord ing t o the
st a ndard loca tion of the t a ilgat e flan ge.
4.Assemble the dua l lo ck faste ner to t he qua rter
win dow gla ss relative to the t a ilgate flan ge dua l
lock fastener .
>>B<< TA ILGA TE WINDOW GLASS
INST
ALLA TION
Install the t a ilgat e window g l ass in the same wa y as
for the
windsh i eld inst a lla tion ( R ef er to
P.42-12).
DOOR
SER V ICE SPECIFICA T IONS
M14230003 0009 1
ItemStandard value
Power window operation current (Power supply voltage 14.5 ± 0.5 V, at 25 °C) A5 ± 1
Door outside handle play mmFront door2.3 ± 2.1
Rear door1.3 ± 1.7
Door inside handle play mmFront door10.4 ± 9.6
Rear door10 ± 9.6
SEALANT
M14230005 0009 5
ItemSpecified sealant
Door waterproof film3M ATD Part No.8633 or equivalent

DOOR
BODY42-27
ON-VEHICLE SERVICE
DOOR FIT ADJUSTMENT
M1423001100175
CAUTION
•Attach protection tape to the fender and door
edges where the hinge is installed.
•Do not rotate special tool door adjusting
wrench (MB991164) with a torque of over 98
N
⋅m
AC000592
MB990900
or
MB991164
AB
1. Use the special tool door adjusting Wrench (MB990900 or MB991164) to loosen the hinge
mounting bolts on the body side, and then adjust
the clearance around the door so that it is uniform
on all sides.
2. If a door is not flush with its surrounding panels,
loosen the door-side d oor hinge mounting bolts
and obtain the flushness by moving the door.
NOTE:
AC206498
Washer Bolts
Washer
Door hinge
AF
Weld point
Weld point
If the door hinge mounting bolt washers are
welded, grind off the welding according to the pro
-
cedure below beforehand.
.
1. Remove the door hinge (Refer to P.42-31).
2. Use a chisel or grinder to release the door
hinge mounting bolt washers, which are
welded to the door hinge.
3. On completion, paint the affected area with a suitable touch-in brush to prevent corrosion.
4. Install the door hinge (Refer to P.42-31).
3. When the door is stiff to lock and unlock
AC006109AB
Temporary
bolts Striker
MB990939
(1) Adjustment by using the striker (toward the
inside of the vehicle and vertical direction)
Install a temporary bolt instead of the striker
mounting bolts, and use special tool brass bar
(MB990939) and a hammer to tap the bolt to
the desired direction.
AC006110
Striker MB990211
MB990243
AB
(2) Adjustment by using the striker (toward the
outside of the vehicle)
Use special tools slide hammer (MB990211)
and body puller (MB990243) to pull the striker
toward the outside of the vehicle.
AC006111AB
Shim
Striker
(3) Adjustment by using shims (forward and rearward)
Increase or decrease the number of shims so
that the striker engages with the door latch
properly.

DOOR
BODY42-29
3. If the operation current is outside the standard value, refer to GROUP 54B, Troubleshooting
P.54B-15, refer to GROUP 54C, Troubleshooting
P.54C-4.
POWER WINDOW RELAY CHECKM1429001800202
AC305140
123
4
5
1 3
4
5
AB
Junction block
(front view)
Power window relayPower window
relay
Bat t ery
voltage
Teste r
co
nnectionSpecified
condition
Not applied4 − 5Ope n ci rcui t
•Connect
te
rmin al No. 3
an
d the
ne
gative
ba
ttery
te
rmin al.
•Connect
te
rmin al No. 1
an
d the
positive batt
e ry
te
rmin al.
Less than 2
ohms
CIRCUIT BREAKER (INCORPORA T ED IN
THE POW
E R W I NDOW MOT O R)
INSPECTION
M14290010 0027 3
1.Pull the p o wer windo w switch to th e UP position
to f u lly close the do or windo w g l ass, an d ke ep
pullin g the switch for 1 0 addition al secon d s.
2.Rele ase the power window switch from t he UP
position an d immediately pre ss it to t he DOW N
position. Th e con d ition of the circu i t brea ker is
goo d if t he doo r window g l ass st art s to mo ve
downward s with in 60 seconds.
POWER WI NDOW CHECKM14290044 0020 3
Check the system a s de scribed b e low . I f the system
does not work, car
r y out troublesh ootin g. Refer to
GROUP 54
B, T r ouble s hoo ting
P.54B-15 or GROUP
54C, T r oublesh ootin g P.54C-4.
•Operate the powe r wind ow switch of e a ch se at to
check that
the power window works.
•Tu rn o n the power wind ow lock switch of the
power wind
ow main swit ch, and ope rate the front
p
a ssenger's and rear power window su b switches
to check th
at the p o wer windo ws do n o t work.
•Tu rn o n the power wind ow lock switch of the
power
window main switch, and operate the
power
window main switch to check tha t each
power window
op erates.
CENTRAL DOOR LOCKING SYSTEM
INSPECTION
M142700 1 1 0013 3
Check that th e ce ntral door locking system wo rks by
op
er atin g th e key cylin de rs (d rive r ’ s an d p a sse n g e r ’ s
door) an
d the inside lock kno b (driver's door). Ca rry
out trou
bleshooting if the system does not activate.
Re
fer to GROUP 54B, T r ou bleshooting
P.54B-15,
refer to GROUP 54 C, T r o uble s hoo ting P.54C-4.
DOOR OUTSIDE HANDLE PL A Y CHECKM14230016 0027 7
AC006113
AB
A
1.Check t hat the door o u t s ide handle play is with in
th e st and ard va lue range.
St andard va lue (A):
Fron t door: 2.3 ± 2.1 m m
Rear door: 1.3 ± 1.7 mm
2. If the do or out side ha ndle play is not wit h in th e
st a ndard valu e rang e, ch eck the do or out side
h andle or the door latch assemb ly . Replace, if
ne c e ss a r y .

DOOR
BODY42-36
DOOR HANDLE AND LATCH
REMOVAL AND INSTALLATION
M1423004600328
Pre-removal Operation
•Door Trim Removal (Refer to GROUP 52A, Door trim P.52A-17.)
Post-installation Operation
•Door Inside Handle Play Check (Refer to P.42-30.)
•Door Outside Handle Play Check (Refer to P.42-29.)
•Door Trim Installation (Refer to GROUP 52A, Door trim
P.52A-17.)
AC305110

5
5.0 ± 1.0 N·m
1
4
9
2
AB
4 5
2
3
8 7
5.0 ± 1.0 N·m
1
6
9
NN
89.0 ± 2.0 N·m 9.0 ± 2.0 N·m
Door handle and door latch assembly
removal steps

>>C<<1.Door inside handle
•Waterproof film (Refer to P.42-39.)
2.Door outside handle
3.Door lock key cylinder
>>B<<4.Lower sash
5.Door latch assembly
6.Inside lock cable (Front door)
7.Inside lock rod (Rear door)
8.Inside handle rod
Door check removal steps
•Waterproof film (Refer to P.42-39.)
>>A<<9.Door check
INST
ALLA T ION SER VICE POINTS
>>A<< DOOR CHECK INST ALLA TION
ACX00541
Identification mark
AB
Install the d oor check so that th e ide n tification mark
faces upward
s .

ItemIdentification
mark
Front DoorLeft door39L
Right door39R
Rear DoorLeft door40L
Right door40R
DOOR
BODY42-37
>>B<< LOWER SASH INSTALLATION
Securely insert the rear lower sash into the window
rear sash.
>>C<< DOOR INSIDE HANDLE
INSTALLATION
AC100404AB
Clip
Inner cable
Outer cable end
Inside handle rod Door inside handle
1.
In st all the inside lo ck cable to th e doo r inside
ha ndle as fo llo ws:
(1)I nst a ll the inne r cab l e en d in the in sid e lock
cab l e to the clip in th e door inside h andle .
(2)T urn the inside lock knob to the do or lock
positio n.
(3)I nst a ll the outer cable end to the door inside
hand le secure ly .
(4)I nst a ll the clip to the in ner cable .
2.In st all the inside han dle ro d to th e door inside
ha ndle .
3.In st all the do or inside handle to t he doo r .
INSPECTION
M14230047 0039 2
FRONT DOOR LOCK ACTUA T O R CHECK
42
53
6
1
4 2
53
6
1
AC305111B
A
AB
Lock
Unlock
View A
View B
Unlock
Lock
Front door

Lever
Lever
Ac tuator Op era t ion Check
Lever
positionBattery connectionLever
operation
At the
"LOCK"
position•Connect terminal
No. 4 and the
negative battery
terminal.
•Connect terminal
No. 6 and the
positive battery
terminal.
The lever
moves from the
"LOCK"
position to the
"UNLOCK"
position.
At the
"UNLOCK"
position•Connect terminal
No. 6 and the
negative battery
terminal.
•Connect terminal
No. 4 and the
positive battery
terminal.
The lever
moves from the
"UNLOCK"
position to the
"LOCK"
position.

DOOR
BODY42-38
Actuator Switch Check
Lever positionTester
connectionSpecified
condition
At the "LOCK"
position1 − 2Less than 2
ohms
1 − 3Open circuit
At the "UNLOCK"
position1 − 2Open circuit
1 − 3Less than 2
ohms
REAR DOOR LOCK ACTUATOR CHECK
23
4 1
56
23
4 1
56
AC305112B
A
AB
Rear door
Lock Unlock
View A
View B
Unlock
Lock

Lever
Lever
Ac tuator Op era t ion Check
Lever
positionBattery connectionLever
operation
At the
"LOCK"
position•Connect terminal
No. 4 and the
negative battery
terminal.
•Connect terminal
No. 6 and the
positive battery
terminal.
The lever
moves from the
"LOCK"
position to the
"UNLOCK"
position.
At the
"UNLOCK"
position•Connect terminal
No. 6 and the
negative battery
terminal.
•Connect terminal
No. 4 and the
positive battery
terminal.
The lever
moves from the
"UNLOCK"
position to the
"LOCK"
position.
DOOR LOCK KEY CYLINDER SWITCH
CHECK ASSENGER’S SIDE>
AC101318
3
2
1
Switch
positionTester
connectionSpecified
condition
LOCK2 − 3Less than 2
ohms
NEUTRAL
(OFF)1 − 2, 2 − 3Open circuit
UNLOCK1 − 2Less than 2
ohms

TRUNK LID
BODY42-41
REMOVAL SERVICE POINT
<> DOOR OUTER OPENING WEATH-
ERSTRIP REMOVAL
ACX00555
15 mm8 mm
AB
4 mm
Thickness:
1 mm
Fabricated
tool
Make a fabricated to ol as sh own in t he illustratio n to
remove the
door wea t herstrip.
INSTALLA T ION SER VICE POINT
>>A<< DOOR OUTER OPENING WEA T H-
ERSTRIP INST ALLA TION
The clip colour id entif ies the le f t and right weath e r-
strips so b e su re to use the colours so a s to inst all
correctly
.
Applicable sideIdentification colour
Right doorPink
Left doorNatural (White)
TRUNK LI D
SPECIAL T O OLM14210006 0024 5
ToolNumberNameUse
MB991244
MB991244Torsion bar remover and
installerRemoval and installation of
trunk lid torsion bar
ON-VEHICLE SER V ICE
TRUNK LID ADJUSTMENTM14210010 0004 2
1.If the cleara n ce a r ound t he trun k lid p anel
asse mbly is not unifo rm an d locking and
un lockin g of th e trunk lid is dif f icult, make
ad justmen t s to the trunk lid bumpers (refer to
P.42-42) and trunk lid hin ges (r efer to P.42-42).
2.If the cleara n ce a r ound t he trun k lid p anel
asse mbly is uniform, but locking a nd un locking of
th e trunk lid is dif f icul t, make adjustment s to the
tru n k lid bu mpe r s (refe r to
P.42-42) and trunk lid
striker (refer to P.42-42).
AC202324
AC202325AC202913
A
A
AA
AB
Section A – A
Trunk lid panel assembly
Side outer panel
Trunk lid panel
assembly
Side outer panel