2006 MITSUBISHI LANCER Starting
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CONTROL LINK, UPPER ARM AND LOWER ARM
REAR SUSPENSION34-10
CONTROL LINK
BUSHING STARTING TORQUE CHECK
AC107127AG
Lower arm pillow ball bushing
Upper arm pillow ball bushing
Che
c k each pillow ball bu shing as follows.
1.In sert the mou n ting bo lt t o th e pillo w ball b u shing.
In the op posite direction, inse rt a wash er , the n
inst all the moun ting n u t.
AC102498AC
MB990326
2.Af ter rot a ting the inner sleeve (cont aine d washer)
seve ral times, me asure the st a r ting torque o f the
pillow ball bushing using sp ecial to ol pre l oad
socket (MB990326 ).
St andard va lue: 0.5 − 3.0 N⋅m
3.If the measu r ed value exceeds the st a ndard
value , replace the control lin k, the upper arm, o r
th e lower a r m pillo w ball bushing.
4.If the measu r ed value is lower tha n the st andard
value , che c k that th e pillow ba ll b u shing turn s
smoo thly withou t excessive play . If the r e is no
exce ssive play and it turns smooth l y , the pillow
ba ll b u shing can be reused.
LOWER ARM BUSHING AND LOWER
ARM PILLOW BALL BUSHING
REPLACEMENT
M134101 18 0020 4
AC304399AB
Lower arm bushing Lower arm pillow
ball bushing
Lower arm bushing
Re place the lower a r m bu shing an d lower arm p illow
ball bushing
as fo llows.
LO WER ARM BUSHING REPLACEM ENT
CAUTION
Because the outside diameter of both edges of
the bushing are different, be careful not to mis
-
take the direction.
AC006168
AC
Driving Out
MB991447
Lower arm
MB991448 MB991449
AC006169
AC
1.5 mm
Press-Fitting
MB991447
Lower arm
MB991448 MB991449
Use following special tools to drive out and press fit
the bushing.
•Bushing remover and installer (MB991447)
•Bushing remover and installer base (MB991448)
•Bushing remover and installer supporter
(MB991449)
After press fitting, the space between the edges of
the bushing outer sleeve and of the lower arm should
be 1.5 mm.
Page 286 of 800
WINDOW GLASS
BODY42-14
CAUTION•
ACX00476AB
Be careful not to remove more adhesive than is
necessary.
•Be careful also not to damage the paintwork
on the body surface with the knife. If the
paintwork is damaged, repair the damaged
area with repair paint or anti-rust agent.
6. Use a knife to cut away the remaining adhesive so
that the thickness is within 2 mm around the entire
circumference of the body flange.
7. Finish the flange surfaces so that they are smooth.
CAUTION
Allow the cleaned area to dry for at least three
minutes. Do not touch any surface that has been
cleaned.
8. When reusing the windshield, remove the adhesive still adhering to the windshield, and
clean with isopropyl alcohol.
9. Clean the body side in the same way.
INSTALLATION SERVICE POINTS
>>A<< WINDSHIELD
SPACER/SPACER/GLASS STOPPER/WIN
-
DOW DAM/WINDSHIELD MOULDING
INSTALLATION
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
1. Use isopropyl alcohol to degrease the inside and outside of the windshi eld and the body flanges.
Page 290 of 800
Page 294 of 800
WINDOW GLASS
BODY42-22
INSTALLATION SERVICE POINTS
>>A<< GASKET/CLIP/DUAL LOCK FAS-
TENER INSTALLATION
1. Carry out the following procedure to re-install quarter window glass.
CAUTION
Do not forget gasket.
(1) Fit clips into body.
AC103606 AC
Cut off these convex parts
(2) Cut away clip fitting convex on quarter window
glass.
NOTE: Convex gets broken when quarter win-
dow glass is removed.
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
2. Use isopropyl alcohol to degrease the inside and
outside of the quarter window glass and the body
flanges.
AC304793AB
Dual lock fastener
Install the dual lock fastener
with aligning it onto the bumps
of the body flange.
3. Assemble the dual lock fastener according to the standard location of the body flange.
4. Assemble the dual lock fastener to the quarter window glass relative to the body flange dual lock
fastener.
>>B<< QUARTER WINDOW GLASS
INSTALLATION
Remove the quarter window glass using the same
procedure as for the windshield removal (Refer to
P.42-12).
Page 296 of 800
Removal steps
1.Connecting the harness connector
<>>>B<<2.Tailgate window glass
>>A<<3.Window lower dam
>>A<<4.Window side dam
>>A<<5.Dual lock fastener
>>A<<6.Glass stopper
>>A<<7.Window spacer
WI ND OW GLAS S
BODY42-24
REMOVA L SER V ICE POINT
<> TA ILGA TE WINDOW GLASS
REMOV
A L
Remove the t a ilgate window g l ass using the same
proce
dure as for th e windshie l d (Refe r to
P.42-12).
INSTALLA T ION SER VICE POINTS
>>A<< WI NDOW SP ACER/GLASS ST OP-
PER/DUAL LOCK FA STENER/WINDOW
DAM INST
ALLA TION
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
1. Use isopropyl alcohol to degrease the inside and outside edges of the tailgate window glass and
the surface of the tailgate flange.
AC107207
AC107207
Y1484AU Y1484AU
AC304816
AB
Glass stopper
Glass spacer
Seal line Ceramic line
Ceramic lineGlass end line
Glass end line
Window spacer, glass stopper and window dam installation position
Align the glass spacer and with
the tailgate window glass mark.Position the window side dam
2 mm inside from the tailgate
window glass end.
Butt the ends of
the window lower
and side dams.
Align the glass stopper and with
the tailgate window glass mark.
Seal line
Seal line
22 mm
14.5 mm
2 mm
Tailgate window glass
Window lower dam
Window side dam
2. Assemble the window spacer, glass stopper and
window dam to the tailgate window glass location
shown.
Page 465 of 800
90-1
GROUP 90
CIRCUIT DIAGRAMS
CONTENTS
J/B . . . . . . . . . . . . . . . . . . . . . . . . . . .90-4
J/C
J/C
J/C
CENTRALIZED JUNCTION
POWER DISTRIBUTION SYSTEM
POWER DISTRIBUTION SYSTEM
POWER DISTRIBUTION SYSTEM
STARTING SYSTEM
STARTING SYSTEM
STARTING SYSTEM . . . . . . . . . . . . 90-37
IGNITION SYSTEM
IGNITION SYSTEM <4 G1-M/T (LHD)> . . . 90-38
IGNITION SYSTEM <4G1-M/T (RHD)> . . . 90-39
IGNITION SYSTEM <4G1-A/T (LHD)> . . . . 90-40
IGNITION SYSTEM <4G1-A/T (RHD)> . . . 90-41
IGNITION SYSTEM <4G6-M/T (LHD)> . . . 90-42
IGNITION SYSTEM <4G6-M/T (RHD)> . . . 90-43
IGNITION SYSTEM <4G6-A/T (LHD)> . . . . 90-44
CHARGING SYSTEM
CHARGING SYSTEM
CHARGING SYSTEM . . . . . . . . . . . 90-47
ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM
<4G1-M/T (LHD)> . . . . . . . . . . . . . . . . . . . . 90-48
ENGINE CONTROL SYSTEM
<4G1-M/T (RHD)> . . . . . . . . . . . . . . . . . . . . 90-54
ENGINE CONTROL SYSTEM
<4G1-A/T (LHD)> . . . . . . . . . . . . . . . . . . . . 90-60
ENGINE CONTROL SYSTEM
<4G1-A/T (RHD)> . . . . . . . . . . . . . . . . . . . . 90-66
ENGINE CONTROL SYSTEM
<4G6-M/T (LHD)> . . . . . . . . . . . . . . . . . . . . 90-72
ENGINE CONTROL SYSTEM
<4G6-M/T (RHD)> . . . . . . . . . . . . . . . . . . . . 90-78
ENGINE CONTROL SYSTEM
<4G6-A/T (LHD)> . . . . . . . . . . . . . . . . . . . . 90-84
COOLING SYSTEM
COOLING SYSTEM
COOLING SYSTEM
INVECS-II 4A/T
INVECS-II 4A/T <4G1 (LHD)> . . . . . . . . . . . 90-92
INVECS-II 4A/T <4G1 (RHD)> . . . . . . . . . . 90-98
INVECS-II 4A/T <4G6 (LHD)> . . . . . . . . . . . 90-104
HEADLAMP
HEADLAMP
HEADLAMP
Continued on next page
Page 488 of 800
POWER DISTRIBUTION SYSTEM
CIRCUIT DIAGRAMS90-24
POWER DISTRIBUTION SYSTEM
POWER DISTRIBUTION SYSTEM
·CENTRAL DOOR
LOCKING SYSTEM
·CLOCK
·FRONT FOG LAMP
·FUEL WARNING
LAMP
·HEADLAMP
·HEADLAMP
LEVELLING SYSTEM
·INVECS-II 4A/T
·KEY REMINDER
BUZZER
·METER AND GAUGE
·POWER WINDOWS
·REAR FOG LAMP
·REAR WIPER AND
WASHER·ROOM LAMP AND
LUGGAGE COM-
PARTMENT LAMP
·ROOM LAMP,
PERSONAL LAMP
AND LUGGAGE
ROOM LAMP
·SPARE CONNECTOR
(FOR AUDIO)
·TAIL LAMP, POSITION
LAMP, LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·TURN-SIGNAL LAMP
AND HAZARD
WARNING LAMP
·WINDSHIELD WIPER
AND WASHERENGINE
CONTROL
SYSTEM
INVECS-II
4A/TTURN-SIGNAL
LAMP AND
HAZARD
WARNING LAMP
CHARGING
SYSTEMACCESSORY
SOCKET
·ABS
·INVECS-II
4A/T
·STOP LAMP·AUTOMATIC AIR
CONDITIONER
·HEATER
·MANUAL AIR
CONDITIONER
·COOLING
SYSTEM
·ENGINE
CONTROL
SYSTEM
·IGNITION SYSTEM
·IMMOBILIZER
SYSTEM
·INVECS-II 4A/THORN ·AUTOMATIC AIR
CONDITIONER
·COOLING SYSTEM
·MANUAL AIR
CONDITIONERABS
·CENTRAL DOOR
LOCKING SYSTEM
·POWER WINDOWS CHARGING
SYSTEMSTARTING
SYSTEM
BATTERY
RELAY
BOX FUSIBLE
LINK
HEATED
SEAT
Page 490 of 800
POWER DISTRIBUTION SYSTEM
CIRCUIT DIAGRAMS90-26
POWER DISTRIBUTION SYSTEM
RELAY BOX
IGNITION
SWITCHRELAY
BOX
·CLOCK
·ROOM LAMP AND LUGGAGE
COMPARTMENT LAMP
·ROOM LAMP
AND LUGGAGE
COMPARTMENT
LAMP·ROOM LAMP, PERSONAL LAMP
AND LUGGAGE ROOM LAMP
·ROOM LAMP,
PERSONAL LAMP
AND LUGGAGE
ROOM LAMP·SPARE CONNECTOR
(FOR AUDIO)
STARTING
SYSTEM
IGNITION
SYSTEM·ENGINE
CONTROL
SYSTEM ·ENGINE CONTROL
SYSTEM
·INVECS-II
4A/T ·INVECS-II 4A/T
·INVECS-II 4A/T·BACK-UP LAMP
·METER AND
GAUGE
·REAR WIPER AND
WASHER
·SUPPLEMENTAL
RESTRAINT SYSTEM
(SRS)
·SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)·WINDSHIELD
WIPER AND WASHER ·ABS
·BRAKE WARNING
LAMP
·CENTRAL DOOR
LOCKING SYSTEM
·CHARGING
SYSTEM
·ENGINE CONTROL
SYSTEM
·FRONT
FOG LAMP
·FUEL WARNING
LAMP
·HEADLAMP
·HEADLAMP
WASHER
·KEY REMINDER
BUZZER
·METER AND
GAUGE
·OIL PRESSURE
WARNING LAMP
·POWER WINDOWS·REAR FOG LAMP
·REAR WIPER
AND WASHER
·TAIL LAMP,
POSITION LAMP,
LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·TURN-SIGNAL LAMP
AND HAZARD
WARNING LAMP
·WINDSHIELD
WIPER AND WASHER
4FUSIBLE
LINK