WATER HOSE AND WATER PIPE ENGINE COOLING14-31 REMOVAL AND INSTALLATION <4G6> M1141003300426 Pre-removal and Post-installation Operation •Engine Coolant Draining and Supplying (Refer to P.14-21). •Air Cleaner Assembly Removal and Installation (Refer to GROUP 15 P.15-3). •Thermostat Removal and Installation (Refer to P.14-24). AC303471 1 2 3 4 5 6 7 8 9 9 13 ± 2 N·m 23 ± 4 N·m 13 ± 2 N·m N N AB 2 Sealant: Mitsubishi Genuine Part No. MD970389 or equivalent Ø3 mm Ø3 mm 5 Removal steps <>>>C<<1.Radiator upper hose connection >>B<<2.Cooling water outlet hose fitting 3.Throttle body water return hose 4.Throttle body water feed hose >>B<<5.Thermostat case assembly 6.Heater water hose connection 7.Control wiring harness clamp 8.Water pump inlet pipe >>A<<9.Cooling water line O-ring Removal steps (Continued)
WATER HOSE AND WATER PIPE ENGINE COOLING14-32 REMOVAL SERVICE POINT <> RADIATOR UPPER HOSE DISCON- NECTION AC200641AC Mating marks After making matin g ma rks on the radia t or upp er hose and ho se clamp, disconnect the radia t or upp er hose . INST ALLA T ION SER VICE POINT S >>A< < COOLING W A TE R LINE O-RING INST ALLA TION AC200644AC O-ring Water inlet pipe Water pump or thermostat case CAUTION Do not allow engine oil or other grease to adhere to the cooling water line O-ring Insert the cooling water line O-ring to the water pump water inlet pipe, and coat the outer portion of the cooling water line O-ring with water or engine cool - ant. >>B<< THERMOSTAT CASE ASSEMBLY/COOLING WATER OUTLET HOSE FITTING INSTALLATION 1. Use a gasket scraper or wire brush to completely eliminate all gasket material on the gasket mounting surface. 2. Apply a bead of the specified sealant. Specified Sealant: MITSUBISHI GENUINE PART No.MD970389 or equivalent 3. With the sealant still wet (within 15 minutes after the sealant is applied), install the thermostat case assembly or cooling water outlet hose fitting. Do not apply the sealant in an area more than the required. >>C<< RADIATOR UPPER HOSE CONNECTION AC200642 Mating marks Projection Cooling water outlet hose fitting AJ Radiator upper hose 1. Insert radiator upper hose as far as the projection of the cooling water outlet hose fitting. 2. Align the mating marks on the radiator upper hose and hose clamp, and then connect the radiator upper hose. INSPECTIONM1141003400296 WATER PUMP IN LET PIPE AND THROTTLE BODY WATER HOSES CHECK Check the water pipe and hoses for cracks, damage and clogs. Replace them if necessary.
AC303827 65 84 9 7 22 ± 4 N·m 23 ± 3 N·m 8.8 ± 1.0 N·m 44 ± 10 N·m AB 13 ± 3 N·m Removal steps 4.Battery wiring harness clamp 5.Engine oil pressure switch connection 6.Alternator connector and terminal <>7.Alternator assembly 8.Water pump pulley 9.Alternator brace CHARGING SYSTEM ENGINE ELECTRICAL16-14 REMOV A L SER V ICE POINT <> SHIFT CABLE AND SHIFT CABLE BRACKET ASSEMBL Y REMOV A L Remove the shift cable bracket inst allation bolt with the shif t ca ble inst alled o n the shif t cable bracket, and remove the shif t cable and shif t cable bracket assembly fro m the transmission. <> ALTERNA T O R ASSEMBL Y REMOV A L AC302930 AB Alternator assemnly Af ter re moving the alternato r assembly inst allation bolt s a nd nu t, move the alte rnator a sse mbly to the transmission side an d remove the alternato r assem - bly upward the engine roo m thr ough th e clearan ce between t he tran smission and the inlet ma nifold.
