CROSSMEMBER POWER PLANT MOUNT32-11 REMOVAL SERVICE POINTS <> TIE ROD END AND KNUCKLE DIS- CONNECTION CAUTION •Do not remove the nut from ball joint. Loosen it and use special tool to avoid possible dam - age to ball joint threads. • AC208247AD CordBoltMB991897 Self-locking nut Ball joint Hang special tool with a cord to prevent it from falling. 1. Install the special tool ball joint remover (MB991897) as shown in the figure. AC106821 Knob Parallel Bolt Good Bad AB 2. Turn the bolt and knob as necessary to make the jaws of the special tool parallel, tighten the bolt by hand and confirm that the jaws are still parallel. NOTE: When adjusting the jaws in parallel, make sure the knob is in the position shown in the fig - ure. 3. Tighten the bolt with a wrench to disconnect the tie rod end. <> CROSSMEMBER ASSEMBLY REMOVAL AC102600 AD Piece of wood Transmission jack 1. Use a transmission jack to hold the crossmember, and then remove the crossmember mounting nuts and bolts. 2. Lower the crossmember with the engine rear roll stopper bracket, the stabilizer bar, the return tube, and the steering gear. INSTALLATION SERVICE POINTS >>A<< STABILIZER BAR FIXTURE INSTALLATION AC006141 AD Fixture (LH) Outside of vehicle Bushing (LH) Approximately 10 mm Identification mark Align the stabilizer bar iden tification mark with the right end of the bushing (LH). >>B<< SELF-LOCKING NUT INSTALLATION AC101741AC A Tighten the self-locking nut until the stabilizer bar mounting bolt thread part protruding length meets the standard value. Standard value (A): 22 ± 1.5 mm
Removal steps >>B<<1.Self-locking nut 2.Stabilizer rubber 3.Collar >>A<<4.Stabilizer bar bracket >>A<<5.Stabilizer bushing 6.Lower arm and knuckle connection <>7.Tie rod end and knuckle connection 8.Engine rear roll stopper bracket connecting bolt 9.Steering shaft cover 10.Steering gear and joint connecting bolt <>>>A<<11 .Stabilizer bar STABILIZER BA R FRONT SU SPENSION33-15 REMOVA L SER V ICE POINTS <> TIE ROD END AND KNUCKLE DIS- CONNECTION CAUTION •Do not remove the nut from the tie rod end ball joint. Loosen it and use special tool ball joint remover (MB991897 or MB992011) to avoid possible damage to the ball joint threads. • AC208247AJ Cord BoltMB991897 or MB992011 Nut Ball joint Hang special tool ball joint remover (MB991897 or MB992011) with cord to prevent them from falling. 1. Install the special tool ball joint remover (MB991897 or MB992011) as shown in the figure. AC106821 Knob Parallel Bolt Good Bad AB 2. After turning the bolt and knob to adjust the insert arms of the special tool in parallel, tighten the bolt by hand and confirm that the insert arms are parallel. NOTE: When adjusting the insert arms in parallel, turn the knob in the direction shown in the figure. 3. Tighten the bolt with a wrench to disconnect the tie rod end. <> STABILIZER BAR REMOVAL Carry out the following operations to ensure working space in order to remove the stabilizer bar. AC102600 AD Piece of wood Transmission jack 1. Use a transmission jack to hold the crossmember, and then remove the crossmember mounting nuts and bolts. CAUTION Be careful not to lower the crossmember exces- sively, otherwise the power steering return hose bracket may deform. 2. Lower the crossmember until the stabilizer bar brackets, the stabilizer bush ings and the stabilizer bar can be removed. INSTALLATION SERVICE POINTS >>A<< STABILIZER BAR/STABILIZER BUSHING/STABILIZ ER BAR BRACKET INSTALLATION AC006141 AI Stabilizer bar bracket (LH) Outside of vehicle Stabilizer bushing (LH) Approximately 10 mm Identification mark Align the stabilizer bar iden tification mark with the right end of the stabilizer bushing (LH).
CONTROL LINK, UPPER ARM AND LOWER ARM REAR SUSPENSION34-9 REMOVAL SERVICE POINTS <> CONTROL LINK/LOWER ARM ASSEMBLY REMOVAL AC304404AB Mating mark Af ter making a mating mar k on the toe ad justing bo lt or camber a d justing bolt , remo ve th e co ntrol link or lower arm assembly . <> UPPER ARM ASSEMBL Y /LOWER ARM ASSEMBL Y AND TRAILING ARM DISCONNECTION AC107126AB Piece of wood After suppo rting the lo we r arm with a jack, se p a rate t he upper arm assembly/lower arm assembly and the trailing a r m. INSTALLA T ION SER VICE POINT S >>A<< STABILIZER LINK CONNECTION AC103744 A AC Ti ghten the self-locking nut un til t he st ab ilizer link thread p a rt protrud i ng length mee t s the st a ndard value. St andard va lue (A): 6 − 8 mm >>B<< UPPER ARM ASSEMBL Y /CONTROL LINK INST ALLA TION AC304674AG Upper arm assembly Hole Trailing arm Inst all the u pper a r m assembly as shown so th at it s hole is b ody sid e . AC300343AF Upper arm assembly Control linkIdentification colour Trailing arm Inst all the upper a r m asse mbly/control lin k as sh own so th at it s identificatio n colour fa ces the tra iling arm. INSPECTIONM13410049 0024 3 •Check the bushing s for wea r and d e terio r ation . •Check the con t rol link, uppe r arm and lower arm for b ending or b r eaka ge. •Check all bolt s for cond itio n and straightness.
TRAILING ARM ASSEMBLY REAR SUSPENSION34-13 REMOVAL SERVICE POINTS <> LIFTING POINT AC006171AC Trailing arm When removing the tra iling arm, move the lif t ing arm slightly towards the front of the vehicle so tha t it will not be in the way . <> LOWER ARM ASSEMBL Y AND TRAILING ARM DISCONNECTION AC107126AB Piece of wood After supporting the lo we r a r m assembly with a jack, sep a rate the lower arm assemb ly a nd trailin g arm conn ection. INST ALLA T ION SER VICE POINT >>A<< STABILIZER LINK INST ALLA TION AC103744 A AC Ti ghten the self-locking nut un til t he st ab ilizer link thread p a rt protrud i ng length mee t s the st a ndard value. St andard va lue (A): 6 − 8 mm INSPECTION M13410023 0018 2 •Check the bushing s for wea r and d e terio r ation . •Check the trailing arm fo r bend ing o r damage. TRAILING ARM BUSHING REPLACEMENT M134101 13 0022 1 AC006172AE Driving out MB990890 Trailing arm MB990947 MB991816 1.Use the f o llo wing special t ools to drive o u t the tra iling arm bushing . •Rear suspension bu shing base (MB99089 0) •Lower arm b u shing arb o r (MB99 0947) • AC006173 AB Bushing remover an d inst alle r base (MB99 1816) 2.Set the in st allation dire ctio n and inst allation locat i on o f the tra iling arm bushin g . (1) P lace the long projectio n end of the t r ailing arm bush i ng inner p i pe t o wards the in sid e of the vehicle . (2) M a k e sure tha t the h o llo w of the t r ailing a r m bushing is located as sh own in the illustration. <>9.Lower a rm assemb ly a nd tra iling ar m conn ection 10.Tr ailing arm and body connection 11.Tr ailing arm Re mo va l st ep s ( C o n t in u e d)
