Page 88 of 800
Page 89 of 800
STARTING SYSTEM
ENGINE ELECTRICAL16-27
<> SNAP RING/STOP RING REMOVAL
AK100883AC
Socket wrench
Stop ring Pinion Gear
Overrunning
clutch
1. Ap ply a lo ng socket wr ench o f a n ap pro p ria t e size
to the stop ring and strike th e wrench to drive out
th e sto p ring toward th e pin i on g ear side.
AK202791
Snap ring
pliersSnap ring
Pinion gear
Overrunning
clutch
AB
2. Remove the snap ring with sna p ring pliers, th en
remove the stop ring an d overrunning clutch.
STARTER MOT O R P ARTS CLEANING
Never clean in a solvent such st arte r moto r p a rt s as
th e ma gnetic switch, brush hold e r , and arma ture.
If they are soake d in a solven t, their insulat i on
could be imp a ire d . When these p a rt s requ ire
clean ing, wipe of f co nt a m in ation with cloth .
1.Never so ak th e drive un it in a solve n t. If it is
washed in a solvent, th e grea se ha vin g been
p a cke d in th e over run n ing clutch at t he fa ct or y will
be washe d out. Wipe t he drive u n it with cloth if it
req u ires cleaning.
REASSEM BL Y SER V ICE POINT S
>>A<< STOP RING/SNAP RING INST AL-
LATION
AK202911
Overrunning
clutch Stop ring
Snap ring
Stop ring
AB
Use a suit
able puller to pull the stop ring u n til it ge t s
over t
he snap ring.
INSPECTION
M1162 0013 0015 7
COMM.U.T .A T O R
AK202712
1.Sup port the arma ture with a p a ir o f V block a nd
tu rn it t o mea s ure the run out of the surface not
ru bbed b y the brushes u s in g a dial g auge.
St andard va lue: 0.0 5 mm o r l ess
Limit: 0.1 mm
AK202715
2.Measure the diameter o f the commut ator .
St andard va lue: 29 .4 mm
Limit: 28.8 mm
Page 91 of 800
AK202734
STARTING SYSTEM
ENGINE ELECTRICAL16-29
4. Check t he in sulation between commut ator
segment s an d arma ture coils. Th e armature coils
are prope rly insu lated if no con t inuity is pre s ent .
AK202713
5. Check continuit y bet ween a segment and another .
Th ere is n o ope n circui t in th e t e s t e d c o il if t h e r e is
continuity .
MA GNETIC SW ITCH
AK202891
A
M terminal
AB
1.Coil ope n circuit test
•Check that there is continuity be twe en the M te r-
minal and body A.
•
AK202892
M terminal
B terminal
AB
If th
ere is no continuit y , replace t he ma gnetic
sw
itc h .
2.Cont act fusion check
•Check that there is no co ntinu i ty between the B
termina
l and M te rmin al.
•
AK202893
M terminal
B terminal
AB
If th
ere is co ntinu i ty , re place the magn etic switch.
3.Switch cont act check
•Push the indicated end o f the magne tic switch
with
a stro ng force to close th e inte rnal cont act s .
Without re
leasing the switch end, check tha t
the
r e is con t inuity b e tween th e B terminal and M
termina
l .
•If there is no continuit y , replace t he ma gnetic
sw
itc h .
Page 465 of 800
Page 488 of 800
POWER DISTRIBUTION SYSTEM
CIRCUIT DIAGRAMS90-24
POWER DISTRIBUTION SYSTEM
POWER DISTRIBUTION SYSTEM M1901000402002
·CENTRAL DOOR
LOCKING SYSTEM
·CLOCK
·FRONT FOG LAMP
·FUEL WARNING
LAMP
·HEADLAMP
·HEADLAMP
LEVELLING SYSTEM
·INVECS-II 4A/T
·KEY REMINDER
BUZZER
·METER AND GAUGE
·POWER WINDOWS
·REAR FOG LAMP
·REAR WIPER AND
WASHER·ROOM LAMP AND
LUGGAGE COM-
PARTMENT LAMP
·ROOM LAMP,
PERSONAL LAMP
AND LUGGAGE
ROOM LAMP
·SPARE CONNECTOR
(FOR AUDIO)
·TAIL LAMP, POSITION
LAMP, LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·TURN-SIGNAL LAMP
AND HAZARD
WARNING LAMP
·WINDSHIELD WIPER
AND WASHERENGINE
CONTROL
SYSTEM
INVECS-II
4A/TTURN-SIGNAL
LAMP AND
HAZARD
WARNING LAMP
CHARGING
SYSTEMACCESSORY
SOCKET
·ABS
·INVECS-II
4A/T
·STOP LAMP·AUTOMATIC AIR
CONDITIONER
·HEATER
·MANUAL AIR
CONDITIONER
·COOLING
SYSTEM
·ENGINE
CONTROL
SYSTEM
·IGNITION SYSTEM
·IMMOBILIZER
SYSTEM
·INVECS-II 4A/THORN ·AUTOMATIC AIR
CONDITIONER
·COOLING SYSTEM
·MANUAL AIR
CONDITIONERABS
·CENTRAL DOOR
LOCKING SYSTEM
·POWER WINDOWS CHARGING
SYSTEMSTARTING
SYSTEM
BATTERY
RELAY
BOX FUSIBLE
LINK
HEATED
SEAT
Page 490 of 800
POWER DISTRIBUTION SYSTEM
CIRCUIT DIAGRAMS90-26
POWER DISTRIBUTION SYSTEM (CONTINUED)
RELAY BOX
IGNITION
SWITCHRELAY
BOX
·CLOCK
·ROOM LAMP AND LUGGAGE
COMPARTMENT LAMP
·ROOM LAMP
AND LUGGAGE
COMPARTMENT
LAMP·ROOM LAMP, PERSONAL LAMP
AND LUGGAGE ROOM LAMP
·ROOM LAMP,
PERSONAL LAMP
AND LUGGAGE
ROOM LAMP·SPARE CONNECTOR
(FOR AUDIO)
STARTING
SYSTEM
IGNITION
SYSTEM·ENGINE
CONTROL
SYSTEM ·ENGINE CONTROL
SYSTEM
·INVECS-II
4A/T ·INVECS-II 4A/T
·INVECS-II 4A/T·BACK-UP LAMP
·METER AND
GAUGE
·REAR WIPER AND
WASHER
·SUPPLEMENTAL
RESTRAINT SYSTEM
(SRS)
·SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)·WINDSHIELD
WIPER AND WASHER ·ABS
·BRAKE WARNING
LAMP
·CENTRAL DOOR
LOCKING SYSTEM
·CHARGING
SYSTEM
·ENGINE CONTROL
SYSTEM
·FRONT
FOG LAMP
·FUEL WARNING
LAMP
·HEADLAMP
·HEADLAMP
WASHER
·KEY REMINDER
BUZZER
·METER AND
GAUGE
·OIL PRESSURE
WARNING LAMP
·POWER WINDOWS·REAR FOG LAMP
·REAR WIPER
AND WASHER
·TAIL LAMP,
POSITION LAMP,
LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·TURN-SIGNAL LAMP
AND HAZARD
WARNING LAMP
·WINDSHIELD
WIPER AND WASHER
4FUSIBLE
LINK
Page 494 of 800
POWER DISTRIBUTION SYSTEM
CIRCUIT DIAGRAMS90-30
POWER DISTRIBUTION SYSTEM
M1901000402013
·CENTRAL DOOR
LOCKING SYSTEM
·CLOCK
·FRONT FOG LAMP
·FUEL WARNING
LAMP
·HEADLAMP
·HEADLAMP
LEVELLING SYSTEM
·INVECS-II 4A/T
·KEY REMINDER
BUZZER
·METER AND GAUGE
·POWER WINDOWS
·REAR FOG LAMP
·REAR WIPER AND
WASHER·ROOM LAMP AND
LUGGAGE COM-
PARTMENT LAMP
·ROOM LAMP,
PERSONAL LAMP
AND LUGGAGE
ROOM LAMP
·SPARE CONNECTOR
(FOR AUDIO)
·TAIL LAMP, POSITION
LAMP, LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·TURN-SIGNAL LAMP
AND HAZARD
WARNING LAMP
·WINDSHIELD WIPER
AND WASHERENGINE
CONTROL
SYSTEM
INVECS-II
4A/TTURN-SIGNAL
LAMP AND
HAZARD
WARNING LAMP
CHARGING
SYSTEMACCESSORY
SOCKET
·ABS
·INVECS-II
4A/T
·STOP LAMP·AUTOMATIC AIR
CONDITIONER
·HEATER
·MANUAL AIR
CONDITIONER
·COOLING
SYSTEM
·ENGINE
CONTROL
SYSTEM
·IGNITION SYSTEM
·IMMOBILIZER
SYSTEM
·INVECS-II 4A/THORN ·AUTOMATIC AIR
CONDITIONER
·COOLING
SYSTEM
·MANUAL AIR
CONDITIONERABS
POWER
WINDOWS STARTING
SYSTEM
BATTERY
RELAY
BOX FUSIBLE
LINK
RELAY
BOX
CHARGING
SYSTEM
Page 496 of 800
POWER DISTRIBUTION SYSTEM
CIRCUIT DIAGRAMS90-32
POWER DISTRIBUTION SYSTEM (CONTINUED)
IGNITION
SWITCHRELAY
BOX
·CLOCK
·ROOM LAMP AND LUGGAGE
COMPARTMENT LAMP
·ROOM LAMP, PERSONAL LAMP
AND LUGGAGE ROOM LAMP
·SPARE CONNECTOR
(FOR AUDIO)
STARTING
SYSTEM
IGNITION
SYSTEM·ENGINE
CONTROL
SYSTEM ·ENGINE CONTROL
SYSTEM
·INVECS-II
4A/T ·INVECS-II 4A/T
·INVECS-II 4A/T·BACK-UP LAMP
·METER AND
GAUGE
·REAR WIPER AND
WASHER
·SUPPLEMENTAL
RESTRAINT SYSTEM
(SRS) ·SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
·WINDSHIELD
WIPER AND WASHER ·ABS
·BRAKE WARNING
LAMP
·CENTRAL DOOR
LOCKING SYSTEM
·ENGINE CONTROL
SYSTEM
·FRONT
FOG LAMP
·FUEL WARNING
LAMP
·HEADLAMP
·KEY REMINDER
BUZZER
·METER AND
GAUGE·OIL PRESSURE
WARNING LAMP
·POWER WINDOWS
·REAR FOG LAMP
·REAR WIPER
AND WASHER
·TAIL LAMP,
POSITION LAMP,
LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·WINDSHIELD
WIPER AND WASHER
RELAY BOX
4FUSIBLE
LINK
