2006 MITSUBISHI LANCER cylinder

POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-31
•Bar (long type) (MB991197)
•Oil seal installer (MB991199)
•Oil seal and bearing installer (MB991202)

>>B<< NEEDLE BEARING/LOWER
BEARING INSTALLATION
1. Apply ATF DEXRON III or DEXRON II to housing and bearing press fitting surface.
CAUTION
Press-fit straight. The valve housing is alumin-
ium, and may become deformed if press-fit on an
angle.
ACX01153
Needle bearing
MB990938
MB991202 MB991202
Lower
bearing
AE
MB990938
2. Press fit needle bearing/lower bearing with the
following special tools.
•Bar (snap-in type) (MB990938)
•Oil seal and bearing installer (MB991202)
>>C<< RACK ASSEMBLY INSTALLATION
CAUTION
Do not close the vent hole in the rack with
grease.
ACX01154 AB
Seal ring and O-ring Vent hole
1. Apply a coating of repair kit grease to the rack
teeth face.
ACX01155
MB991212
MB991213
AJ
Oil seal
2. Cover rack serrations with the following special tool.
•Oil seal protector (MB991212)
•Oil seal protector (MB991213)
3. Apply ATF DEXRON III or DEXRON II to special
tool, and to the outer surface of the seal ring and
the O-ring.
4. Align the centre of the oil seal with the rack to prevent the retainer spring from slipping. Slowly
insert the rack from power cylinder side.
>>D<< OIL SEAL/RACK BUSHING
INSTALLATION
ACX01156 AE
Oil seal
O-ring
MB990927
Rack
bushing
1. Apply ATF DEXRON III or DEXRON II to the outer surface of the oil seal. Using special tool installer
adapter (MB990927), press in the oil seal until it is
flush with the bushing end face.
AC100261 AC
Rack
Plastic tape
Rack bushing
2. Apply ATF DEXRON III or DEXRON II to the oil seal inner surface and the O-ring.

DOOR
BODY42-36
DOOR HANDLE AND LATCH
REMOVAL AND INSTALLATION
M1423004600328
Pre-removal Operation
•Door Trim Removal (Refer to GROUP 52A, Door trim P.52A-17.)
Post-installation Operation
•Door Inside Handle Play Check (Refer to P.42-30.)
•Door Outside Handle Play Check (Refer to P.42-29.)
•Door Trim Installation (Refer to GROUP 52A, Door trim
P.52A-17.)
AC305110

5
5.0 ± 1.0 N·m
1
4
9
2
AB
4 5
2
3
8 7
5.0 ± 1.0 N·m
1
6
9
NN
89.0 ± 2.0 N·m 9.0 ± 2.0 N·m
Door handle and door latch assembly
removal steps

>>C<<1.Door inside handle
•Waterproof film (Refer to P.42-39.)
2.Door outside handle
3.Door lock key cylinder
>>B<<4.Lower sash
5.Door latch assembly
6.Inside lock cable (Front door)
7.Inside lock rod (Rear door)
8.Inside handle rod
Door check removal steps
•Waterproof film (Refer to P.42-39.)
>>A<<9.Door check
INST
ALLA T ION SER VICE POINTS
>>A<< DOOR CHECK INST ALLA TION
ACX00541
Identification mark
AB
Install the d oor check so that th e ide n tification mark
faces upward
s .

DOOR
BODY42-38
Actuator Switch Check
Lever positionTester
connectionSpecified
condition
At the "LOCK"
position1 − 2Less than 2
ohms
1 − 3Open circuit
At the "UNLOCK"
position1 − 2Open circuit
1 − 3Less than 2
ohms
REAR DOOR LOCK ACTUATOR CHECK
23
4 1
56
23
4 1
56
AC305112B
A
AB
Rear door
Lock Unlock
View A
View B
Unlock
Lock

Lever
Lever
Ac tuator Op era t ion Check
Lever
positionBattery connectionLever
operation
At the
"LOCK"
position•Connect terminal
No. 4 and the
negative battery
terminal.
•Connect terminal
No. 6 and the
positive battery
terminal.
The lever
moves from the
"LOCK"
position to the
"UNLOCK"
position.
At the
"UNLOCK"
position•Connect terminal
No. 6 and the
negative battery
terminal.
•Connect terminal
No. 4 and the
positive battery
terminal.
The lever
moves from the
"UNLOCK"
position to the
"LOCK"
position.
DOOR LOCK KEY CYLINDER SWITCH
CHECK ASSENGER’S SIDE>
AC101318
3
2
1
Switch
positionTester
connectionSpecified
condition
LOCK2 − 3Less than 2
ohms
NEUTRAL
(OFF)1 − 2, 2 − 3Open circuit
UNLOCK1 − 2Less than 2
ohms

TRUNK LID
BODY42-43
TRUNK LID
REMOVAL AND INSTALLATION
M1421002200180
AC301676
Y0636AU
Y0637AU
AB
8.9 ± 1.9 N·m
A
AB
B 15 mm
14 mm
Section A - A
Section B - B
9
5
6
4
12
9
59
7
11
10
8 3 5 1
2
Trunk lid weatherstrip removal steps
•Rear end trim (Refer to GROUP 52A,
Trims
P.52A-13.)
>>B<<1.Trunk lid weatherstrip
Trunk lid release cable and trunk lid
release handle removal steps

•Rear end trim (Refer to GROUP 52A,
Trims
P.52A-13.)
•Trunk rear side trim (LH) (Refer to
GROUP 52A, Trims
P.52A-13.)
•Front scuff plate (LH) (Refer to
GROUP 52A, Trims
P.52A-13.)
•Cowl side trim (LH) (Refer to GROUP
52A, Trims
P.52A-13.)
•Rear scuff plate (LH) (Refer to
GROUP 52A, Trims
P.52A-13.)
•Centre pillar lower trim (Refer to
GROUP 52A, Trims
P.52A-13.)
•Rear seat (Refer to GROUP 52A,
Rear seat assembly
P.52A-30.)
•Accelerator pedal stopper (Refer to
GROUP 17, Accelerator pedal
P.17-3.)
2.Trunk lid release handle
3.Trunk lid release cable
Trunk lid striker removal steps
•Rear end trim (Refer to GROUP 52A,
Trims
P.52A-13.)
4.Trunk lid striker
Trunk lid panel removal steps
•Licence plate garnish (Refer to
GROUP 51, Garnishes
P.51-16.)
5.Trunk lid bumper
•Rear spoiler (Refer to GROUP 51,
Rear spoiler
P.51-25.)
6.Trunk lid lock cylinder
7.Trunk lid latch assembly
8.Trunk lid hinge mounting bolt
9.Trunk lid panel assembly
Trunk lid latch removal
7.Trunk lid latch assembly
Trunk lid hinge removal steps
•Rear shelf trim (Refer to GROUP
52A, Trims
P.52A-13.)
•Rear seat (Refer to GROUP 52A,
Rear seat assembly
P.52A-30.)
9.Trunk lid panel assembly
<>>>A<<10.Trunk lid torsion bar (RH)
<>>>A<<11 .Trunk lid torsion bar (LH)
12.Trunk lid hinge