2006 MITSUBISHI LANCER check oil

STARTING SYSTEM
ENGINE ELECTRICAL16-23
STARTER MOTOR ASSEMBLY INSPECTION
M1162001100205
PINION GAP ADJUSTMENT
AK300648AB
<4G1>
Switch
S M
Wire Battery
Starter
motor
B
AKX01238
<4G6>
B
M S
battery Switch
Starter
motorWire
AG
1.
Disco nnect the field coil wire f r om th e M-te rmin al
of the magnet ic switch.
2.Conn ect a 12-volt b a ttery between the S-termina l
an d M-t e rminal.
CAUTION
This test must be performed quickly (in less than
10 seconds) to prevent the coil from burning.
3. Set the switch to "ON", and the pinion will move out.
AKX00198
Stopper
Pinion gap
Pinion
AC
4. Check the pinion-to-stopper clearance (pinion
gap) with a feeler gauge.
Standard value: 0.5 − 2.0 mm
AKX00199
5. If the pinion gap is out of specification, adjust by adding or removing gasket(s) between the
magnetic switch and front bracket.
MAGNETIC SWITCH PULL-IN TEST
AK300649AB
<4G1>
SM
Wire Battery
Starter
motor
B
AKX01242
<4G6>
SB
M
Battery
Starter
motorWire
AF
1. Disconnect the field coil wire from the M-terminal
of the magnetic switch.
CAUTION
This test must be performed quickly (in less than
10 seconds) to prevent the coil from burning.
2. Connect a 12-volt battery between the S-terminal and M-terminal.
3. If the pinion moves out, the pull-in coil is good. If it doesn't, replace the magnetic switch.

AK202711
SegmentUndercut
Mica
AB
ST ARTING SYS TEM
ENGINE ELECTRICAL16-28
3.Measure the depth of the undercut be twe en
segment s.
St andard va lue: 0.5 mm
Limit: 0.2 mm
BRUSH HOLDER
AK201187
Push th e brush in to the b r ush hold e r to make sure
that the
spring is working o n the b r ush.
If the spring is not working, repla c e th e brush holder .
OVERRUNNING CLUTCH
AK202710
Free
Lock
AB
1.Make sure that th e pin i on canno t be tu rned
counte r clo ckwise a nd ca n be tu rned clockwise
fre e ly .
2.Check t he pinion for abn ormal ware an d damage.
BRUSHES
AK202846
Brush
height
AB
1.Che ck the commut ator con t a c tin g surface of each
b r ush f o r abno rmal rough ness. Also ch eck the
h e ight of the brush . Replace th e brush holder if
th e height is lo we r than t he limit.
Limit: 7.0 mm
2.Wh en the con t act su rface of the brush is rectified
o r the bru s h h o lder is re placed, re cond itio n the
cont act surfa c e wit h san d p a p e r wrapped around
th e co mmu t a t o r .
ARMATURE COIL
1.Check t he armature coil for short circuit a s
fo llows:
AK202733
Growler
AB
2.Set the armature in a growler .
CAUTION
Clean the surface of the armature thoroughly
before performing the test.
3. While holding a thin strip of iron against the
armature in parallel with it s axis, turn the armature
slowly. The armature is normal if the iron strip is
not attracted to the armature or it does not vibrate.

AK202734
STARTING SYSTEM
ENGINE ELECTRICAL16-29
4. Check t he in sulation between commut ator
segment s an d arma ture coils. Th e armature coils
are prope rly insu lated if no con t inuity is pre s ent .
AK202713
5. Check continuit y bet ween a segment and another .
Th ere is n o ope n circui t in th e t e s t e d c o il if t h e r e is
continuity .
MA GNETIC SW ITCH
AK202891
A
M terminal
AB
1.Coil ope n circuit test
•Check that there is continuity be twe en the M te r-
minal and body A.
•
AK202892
M terminal
B terminal
AB
If th
ere is no continuit y , replace t he ma gnetic
sw
itc h .
2.Cont act fusion check
•Check that there is no co ntinu i ty between the B
termina
l and M te rmin al.
•
AK202893
M terminal
B terminal
AB
If th
ere is co ntinu i ty , re place the magn etic switch.
3.Switch cont act check
•Push the indicated end o f the magne tic switch
with
a stro ng force to close th e inte rnal cont act s .
Without re
leasing the switch end, check tha t
the
r e is con t inuity b e tween th e B terminal and M
termina
l .
•If there is no continuit y , replace t he ma gnetic
sw
itc h .

IGNITION SYSTEM
ENGINE ELECTRICAL16-32
ON-VEHICLE SERVICE
IGNITION COIL (WITH BUILT-IN POWER
TRANSISTOR) CHECK
M1163001200324
Check by the following procedure, and replace if
there is a malfunction.
SECONDARY COIL RESISTANCE CHECK
AKX01264
Measure the resist ance bet we en the high- volt ag e
terminals of th
e ign i tio n coil.
St andard va lue: 8.5 − 11 .5 kΩ
PRIM AR Y COIL AND POWER TRANSIS-
TO R CONTINUITY CHECK
NO TE: .•
AKX01265 AD
1.5 V
1 23
+
–
An analogue-t y pe circuit t e ster shou ld be use d .
•Connect the n egative (-) pro v e of the circuit t e ster
to t
e rminal No. 1.
CAUTION
This test must be performed quickly (in less than
10 seconds) to prevent coil from burning and
power transistor from breakage.
1.5 V power supply
between 2
− 3
Continuity between 1 −
2
When current is flowingContinuity
When current is not
flowing
No continuity
RESISTIVE CORD CHECK
M1163001400124
AKX00382
Measure the resistance of the all spark plug cables.
1. Check cap and coating for cracks.
2. Measure resistance.
Limit: Maximum 19 kΩ
SPARK PLUG CHECK AND CLEANING
<4G1>
M1163004300342
CAUTION
When pulling off the spark plug cable from the
plug always hold the cable cap, not the cable.
1. Remove the spark plug cables.
2. Remove the spark plugs.
3. Check for burned out electrode or damaged insulator. Check for even burning.
4. Remove carbon deposits with wire brush or plug cleaner. Remove sand from plug screw with
compressed air.
AKX01272 AG
Plug gap gauge
Measurement
direction
5. Use a plug gap gauge to check that the plug gap is within the standard value range.
Standard value: 1.0 − 1.1 mm
If the plug gap is not within the standard value
range, adjust by bending the earth electrode.
CAUTION
Be careful not to allow foreign matter in cylin-
ders.
6. Clean the engine plug holes.
7. Install the spark plugs.

IGNITION SYSTEM
ENGINE ELECTRICAL16-37
IGNITION COIL RELAY CHECK
M1163006500018
AC301727
2 1
3
4
AC304311AB
Battery
Ignition coil relay
Battery
voltageTerminal No.to
be connected
to testerContinuity test
results
Not applied1 − 4Open circuit
Connect
terminal No.2
and battery (+)
terminal.
Connect
terminal No.3
and battery (
−)
terminal.
1 − 4Less than 2
ohms

FRONT AXLE HUB ASSEMBLY
FRONT AXLE26-12
<> WHEEL BEARING REMOVAL
AC102508AC
Inner race
(outside)
Outer oil seal
1. Crush th e oil seal in two pl ace s so t hat t he t abs of
th e spe c ia l too l will be caugh t on th e wheel
be aring inne r race (out side).
CAUTION
When removing the inner race (outside) from the
hub, be careful not to let the hub drop.
AC102509
MB990810
Inner race
(outside)
AC
2. Remove the wheel bearing inner race (outside) from the front hub by using special tool side
bearing puller (MB990810).
AC102510 AC
MB990938
MB990935
MB991056 or MB991355
Inner race
(outside)
3. Install the inner race (outside) that was removed
from the hub to the wheel bearing, and then use
the following special tools to remove the wheel
bearing.
•Installer bar (MB990938)
•Installer adapter (MB990935)
•Knuckle arm bridge (MB991056 or MB991355)
REASSEMBLY SERVICE POINTS
>>A<< WHEEL BEARING INSTALLATION
1. Fill the wheel bearing with multipurpose grease.
2. Apply a thin coating of multipurpose grease to the knuckle and bearing contact surfaces.
CAUTION
Press the outer race when pressing-in the wheel
bearing. Otherwise the wheel bearing will be
damaged.
AC102511
MB990883
MB990890
AC
3. Press-in the bearing by using the following special tools.
•Rear suspension bushing arbor (MB990883)
•Rear suspension bushing base (MB990890)
>>B<< HUB STARTING TORQUE CHECK
AC210929AC
MB991000
MB991017
245 ± 29 N·m
Tighten the nut
with the bolt secured
1. Tighten the following special tools to the specified torque, and then press-in the hub into the knuckle.
•Front hub remover and installer (MB991017)
•Spacer (MB991000)
2. Rotate the hub in order to seat the bearing.