2006 MITSUBISHI LANCER Light

37-1
GROUP 37
POWER STEERING
CONTENTS
GENERAL INFORMATION . . . . . . . .37-3
SERVICE SPECIFICATIONS . . . . . . .37-6
LUBRICANTS . . . . . . . . . . . . . . . . . .37-7
SEALANTS . . . . . . . . . . . . . . . . . . . .37-7
SPECIAL TOOLS . . . . . . . . . . . . . . . .37-8
ON-VEHICLE SERVICE . . . . . . . . . . .37-11
STEERING WHEEL FREE PLAY CHECK . 37-11
STEERING ANGLE CHECK . . . . . . . . . . . . 37-11
TIE ROD END BALL JOINT TURNING
TORQUE CHECK . . . . . . . . . . . . . . . . . . . . 37-12
STATIONARY STEERING EFFORT
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-12
STEERING WHEEL RETURN TO
CENTRE CHECK . . . . . . . . . . . . . . . . . . . . 37-13
DRIVE BELT TENSION CHECK. . . . . . . . . 37-13
FLUID LEVEL CHECK . . . . . . . . . . . . . . . . 37-13
FLUID REPLACEMENT . . . . . . . . . . . . . . . 37-13
POWER STEERING SYSTEM AIR
BLEEDING . . . . . . . . . . . . . . . . . . . . . . . . . 37-14
OIL PUMP PRESSURE TEST . . . . . . . . . . 37-14
POWER STEERING PRESSURE
SWITCH CHECK . . . . . . . . . . . . . . . . . . . . . 37-15
TIE ROD END BALL JOINT DUST
COVER CHECK . . . . . . . . . . . . . . . . . . . . . 37-15
STEERING COLUMN SHAFT ASSEMBLY
SHOCK ABSORBING MECHANISM
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-15
STEERING WHEEL . . . . . . . . . . . . . .37-17
REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . 37-17
REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . 37-18
Continued on next page
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING
•Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inad vertent firing of the air bag) or to the driver and
paassenger (from renderin g the SRS inoperative).
•Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
•MITSUBISHI dealer personnel must thoroughly review th is manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before begi nning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).

ON-VEHICLE SERVICE
POWER STEERING37-11
ON-VEHICLE SERVICE
STEERING WHEEL FREE PLAY CHECKM1372001000311
1. With the engine running (hydraulic operation), set the front wheels straight ahead.
ACX01122 AB
2.Measure the play on th e ste e ring wh eel
circumfer ence before the whee ls st a r t to move
when slightly moving the stee ring whe e l in both
direct ions.
Limit: 30 mm
3.Wh en the play exceed s the limit, check fo r the
play on the stee ring shaf t and stee ring linkage
connectio n . Correct or replace .
4.If th e free play still exceeds the limit valu e, set t he
steering wheel stra ight ahead with the engine
stoppe d. Loa d 5 N towards the steer ing whee l
circumfer ence and check the play .
St andard value (steering whee l pla y with the
engine s
t opped): 1 0 mm o r l ess
5.If the play e xce eds the st an dard value , remove
th e ste e ring gear (Refe r to
P.37-23) and check
the tot a l p i nion torqu e (Refer to P.37-26).
STEERING ANGLE CHECKM137200 1 1 0070 5
AC000756AB
1.Place t he fron t wh eel on a tu rning radiu s gau ge
a nd me asure the steering ang le.
St andard va lue:
Inner
wheelsInvite39°30' ± 1°30'
Intense (LH
drive vehicles)33°40' +1°00'/-2°00'
Intense (RH
drive vehicles)37°00' +1°00'/-2°00'
Outer
wheels
(reference)Invite32°30'
Intense (LH
drive vehicles)28°46'
Intense (RH
drive vehicles)30°00'
2.If the steerin g ang le is not within the st a ndard
value , adjust t he toe-in as follows.
St andard va lue:
at the centre of tyre trea d: 1 ± 2 mm
To e angle (p er whee l): 0°03' ± 06'
AC006074 AD
Lock nut
Clip
3.L oose n the lock nut, and un clip the bellows clip .
4.Adjust the toe - in by turning th e lef t an d righ t tie
ro d turnb u ckles by th e sa me a m oun t (in o pposite
directions).
NOTE: The to e will move out as th e lef t turnbuckle
is tur
ned toward the fro n t of th e ve hicle an d the
right tu
rnbuckle is turned toward the rear of the
vehicle.
5. T i ghten the lo ck nut to the specified torque , and
tighten the be llo ws by the clip .
Ti ghte n ing torque: 40 ± 5 N⋅m
6.Recheck the stee ring a ngle .

WINDOW GLASS
BODY42-11
HANDLING OF AUTO WINDOW SEALER
Keep the sealant in a cool place, not exposed to the
direct rays of the sun. Do not place any heavy article
on the sealant nor press it, otherwise it will become
deformed. Avoid storing the sealant for more than 6
months, because it will lose its sealing effect.
BODY PINCH-WELD FLANGE SERVICING
Before servicing the body pinch-weld flange, remove
old adhesive completely. If the flange requires paint
-
ing, bake it after painting is completed.
WINDOW GLASS INSTALLATION
Cleaning of adhesion surface
Cut off the residual adhesive until the
thickness is less than 2 mm. clean the
adhesion surface with isopropyl alcohol,
and let dry for 3 minutes or more.Cleaning of adhesion surface
Completely cut off all of the residual
adhesive. clean the adhesive surface
with isopropyl alcohol, and let dry for
3 minutes or more.Cleaning of adhesion surface
Clean off any dirt adhering to the adhesion
surface with isopropyl alcohol, and let dry
for 3 minutes or more.
Attaching of dual lock fastener
Attach the dual lock fastener to set
the positions for the glass to be installed.
Gluing of window dam, window spacer, dual lock fastener and glass stopper
Glue the window dam, window spacer, dual lock fastener and glass stopper to the glass,
following the standard position all the way around the inside edge of th\
e glass.
Application of primer
Apply the primer to the adhesion surface
of the body, and let dry for 3 minutes or
more.Application of primer
Apply sufficient primer evenly to the adhesion surface so that there is \
no patchiness.
After application, let dry for 3 to 30 minutes.
Application of adhesive
Within 30 minutes after applying the primer , apply the adhesive evenly \
all the way around
the inside edge of the glass.
Installing the glass
After applying the adhedive, lighty press the glass evenly so that it a\
dheres
completely.
Cleaning
After removing excess adhesive from the body or glass with a spatula, et\
c.
clean off with isopropyl alcohol.
Checking for water leaks
Carry out a shower test to check that no water will leaks through. Replace the glass
Reusing the glass
Window glass installation procedure
Body side
Window glass side
AC300393

TRUNK LID
BODY42-42
3. If there is a difference in height between the side outer panels and the side edges of the trunk lid
panel assembly, check the trunk lid hinges and, if
necessary, replace them
4. If the clearance around the trunk lid panel assembly is not uniform, and the trunk lid can be
locked and unlocked smoothly, make adjustments
to the trunk lid bumpers (refer to
P.42-42) and
trunk lid hinges (Refer to P.42-42).
5. If the locking and unlocking of the trunk lid still is difficult after making the above adjustments,
adjust the trunk lid striker (Refer to
P.42-42).
ADJUSTMENT OF CLEARANCE AROUND
TRUNK LID
M1421008100039
AC202897
Trunk lid panel
assembly
Trunk lid hinge
AB
Loosen the trunk lid p a nel a sse mbly mounting bolt s
and move
the trun k lid p anel assembly to make t he
clea
rance aroun d the t r unk lid u n iform.
TRUNK LID STRIKER ADJUSTMENT
M14210082 0003 6
AC202898
Trunk lid striker
AB
After checking the trunk lid relea s e cable for pro per
routin
g, lo osen the trun k lid striker mo untin g bolt s .
Ch
ange th e position of t he trunk lid st rike r relat i ve to
the trun
k lid la tch a s sembly so tha t trunk lid lockin g
and un
lockin g ef f o rt is corre ct.
TRUNK LID HEIGHT ADJUSTMENT
M14210083 0003 3
AC305144
Section A - A
Trunk lid bumper
Trunk lid panel assembly
A
A
Trunk lid bumper Trunk lid panel assembly
AB
14 mm
T
u rn each trun k lid bumper u n til the he ight shown in
the dra
w ing is reached. If the t r unk lid p a n e l he ight
on one
sid e is dif f erent from that on the oth e r side
(even
a f t e r th e t r un k lid bu mp ers have be en ad ju st ed
to the h
e igh t ind i ca ted in the dra w ing), tu rn the trunk
lid bumper(s)
slight ly to make fine adjustment s to the
trunk lid p
a nel h e ight .
NOTE: Whe n the b u mpe r is new , one full turn o f the
trunk lid bumper ch anges t he height appro x imately 3
mm.
T
u
rn it clockwise to r educe height. T u rn it anti
-
clockwise to increase height.

ACX00571
M.U.T.-II connectedWithin 10 seconds
Hazard
warning
switch ON
OFF 1
23
45
6
AB
KEYLE SS ENTR Y SYSTEM
BOD Y42-57
4.Press th e hazard warning switch six times within
10 seconds.
NOTE: Once th e process is comple ted six t i me s,
th
en it
will operate with al l do ors an d t a ilgate lock
an
d unlock opera t ions once and then go to th e
save
mode .
NOTE: The h a zard warnin g lamp switch is turned
on
and o ff alt e rnately when ever it is pushed.
5.Pre s s th e tr ansmitter switch, a nd then pre s s it two
t i mes within 10 second s of th e f i rst pre s s. This will
reg i st er the code.
6. Once the p r ogram is saved, it will opera t e once
wit h the a ll d oors a nd t a ilgate lock and unlo ck
op erations.
7.If you a r e using t w o or mo re transmitters or have
ad ded a second tra n smitter , the n e xt tra n smitter
should be re gistered within o ne minute af ter
reg i st ering the code fo r the pre v io us tra n smitter .
Th e registration pr oced ure is co mmo n for a ll th e
tra n smitter .
8.Registra tion mode will be ca ncelled under the
fo llowing condit i ons:
•When the secr et co de for fo ur transmitters has
bee
n registere d ;
•When no secre t cod e s h a ve b een re gist ered fo r
more tha
n one minute af ter the registration mode
is ente
r ed;
•When p a ssing o ne minute af ter fin i sh ing t he reg-
istration of all t r ansmitte rs;
•When the M.U.T . -II is d i sconne cted from th e dia g-
nosis connecto r;
•When the key is re moved fro m the key cylin der;
9.Af ter the registration is completed, remove the
ignition key a nd close all the d oors, and th en
check tha t the keyless entry syste m op erates
no rmally .
WH EN THE SPECIAL T O OL V . C. I.
(
M B991824) I S USED
1.Check t hat the doors lock n o rmally wh en the key
is used.
2. In sert t he ig nition ke y .
CAUTION
Before connecting or disconnecting the V. C. I.,
turn the ignition switch to the "LOCK" (OFF)
position.
AC305153AB
MB991911
MB991824
16-Pin
3. Connect the V. C. I. to the diagnosis connector.
ACX00571
Within 10 seconds
Hazard
warning
lamp
switch ON
OFF 1234 56
AQ
V.C.I. connected
4. Press the hazard warning
light switch six times
within 10seconds.
NOTE: Once the process is completed six times,
then it will operate with all doors and tailgate lock
and unlock operations once and then go to the
save mode.
NOTE: The hazard warning lamp switch is turned
on and off alternately whenever it is pushed.
5. Press the transmitter switch, and then press it two times within 10 seconds of the first press. This will
register the code.
6. Once the program is saved, it will operate once with the all doors and tailgate lock and unlock
operations.

REAR BUMPER ASSEMBLY
EXTERIOR51-6
REAR BUMPER ASSEMBLY
REMOVAL AND INSTALLATIONM1511001901022
Pre-removal and Post-installation Operation
•Rear Combination Light Removal and Installation.
(Refer to GROUP 54A, Rear Combination Lamp
P.54A-82.)
•Rear End Trim Removal and Installation. (Refer to
GROUP 52A, Trims
P.52A-13.)
•Rear Splash Shield Removal and Installation.
AC300411
AC300412
AC504608
Clip
Rear bumper assembly Section A – A
Section B – B
Clip
Rear bumper assembly
Rear bumper assembly
AB
B
B
A
A
A
A

AC504610
A
A
B
B
C
C
Clip
Clip
Rear bumper
assembly
Rear bumper
assembly
Rear bumper
assembly
Clip
Section A – A
Section B – B
Section C – C
Rear bumper assembly

AB

DOOR MIRROR
EXTERIOR51-44
SYMPTOM PROCEDURES
Inspection Procedure 1: All Heated Door Mirrors do not Operate
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White \
Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V :\
Violet REAR WINDOW
DEFOGGER RELAY
REAR WINDOW
DEFOGGER
REMOTE
CONTROLLED
MIRROR (LH)
REMOTE
CONTROLLED
MIRROR (RH)
MIRROR
HEATER MIRROR
HEATER
NOTELH drive vehicles
RH drive vehicles
COMM
ENT S ON TROUBL E SYMPT O M
The heated do or mirrors shou ld works for approxi-
mately 11 minu tes whe n the re ar defo gger switch is
turned o
n . If th e mirror hea ter doe s no t work fo r the
specified period, th
e defo gger relay circuit (heated
door mirror p
o wer sup p ly circuit) may be d e fective .
PROBABLE CAUSE
•Damaged h a rness wire and connector
DIAGNOSIS PROCEDURE
STEP 1 . Check the rear wind ow de fogger .
Check that th e rear window def ogger system shou ld
wo
rk normally .
Q:Is t h e che c k r esu lt n o rmal?
YES : Go to S t ep 2 .
NO : Tr oublesh oot the rear win dow defog ger
(Refer to
GROUP 55 ,
T
r oublesh ootin g
P.55B-54).