2006 MITSUBISHI LANCER ron

FRONT BUMPER ASSEMBLY
EXTERIOR51-5
DISASSEMBLY SERVICE POINT
<> RIVETS REMOVAL
AC100411AB
Rivet
Drill
Bumper face
Use a d r ill (4.0 mm) to make a h o le in the rive t to
break it, an
d then remo ve th e rivet.
REASSEMBL Y SER V ICE POINT
>>A<< RIVETS ASSEMBL Y
AC305178AC
1
2
3
4 Portion A
Rivet
Rivet tool
Flange
Rivet
Front bumper
side plate
Rivet tool
Front bumper
face
Front bumper face
Use the rive t tool sho w n in th e illustration to att a ch
the rivet b
y the following p r oced ures.
1. Insert t he rivet in to t he f r ont bumpe r f a ce an d front
bu m p er s i de p l at e .
2.Place t he rivet too l over port i on A o f the rivet.
3.Wh ile push i ng t he fla nge surface of th e rivet with
th e rivet too l , press t he han dle o f the to ol.
4.Th e thin p a rt o f portio n A is cut out an d the rivet is
h e ld in position.

MOULDINGS
EXTERIOR51-9
ADHESIVE
M1511000500749
ApplicationSpecified adhesive
Front fender, front and rear door mouldingsDouble-sided tape: Generic products
[a: 6 mm width 1.2 mm thickness, b: 20 mm width 1.2
mm thickness]
MOULDINGS
REMOVAL AND INSTALLATIONM1511004700541
AC504995
Y0622AU
Y0624AUY0623AU
Y0729AU
W0740AU
Section A – A
DRIP MOULDINGS

Section B – B Section C – C Section D – D
Section E – E
AB
N
N
N
N
N
CC
E E
D
D
B
B
A
A
1
2
6
4
3
5
7
8
9
N
N
N
111
9 8
51
1
6, 7 2, 3, 4

AC304340
1
1
AA
AA
AB
B
B
C
C
C
C
B B
N
N
N
2
N2
4
3
N3
N4
N
6
9
7
N
6N
N
7N
N9



Removal steps
<>>>C<<1.Roof drip moulding
>>B<<2.Front drip moulding clip A
>>B<<3.Front drip moulding clip B
>>B<<4.Front drip moulding clip C
>>B<<5.Rear drip moulding clip
>>A<<6.Drip moulding clip A
>>A<<7.Drip moulding clip B
>>A<<8.Drip moulding clip C
9.Roof drip moulding clip
MO
UL DI N G S
EXTERIOR51-10
REMOVA L SER VICE POINT
<> ROOF DRIP MOULDING REMOV A L
CAUTION
If the moulding has become warped, it should not
be reused.
AC304375MB990449AB
Use special tool window moulding remover
(MB990449) to lever out the moulding.

MOULDINGS
EXTERIOR51-11
INSTALLATION SERVICE POINTS
>>A<< DRIP MOULDING CLIP C/DRIP
MOULDING CLIP B/DRIP MOULDING
CLIP A INSTALLATION
1. The drip moulding clips A, B and C differ according to where they are used, so check the
identification colour before installation.
Applicable locationIdentification colour
Drip moulding clip AYe l l o w
Drip moulding clip BBlue
Drip moulding clip CMilky white
AC003629
Front pillar outer
Portion B
Portion AAD
2. Af ter inst alling the clip to the f r ont pilla r outer in
align m ent with it s portio n A, cu t from portion B.
>>B<< REAR DRIP MOULDING
CLIP/FRONT DRIP MOULDING CLIP
C/FRONT DRIP MOULDING CLIP
B/FRONT DRIP MOULDING CLIP A
INST
ALLA TION
The front drip mou l din g clip s A, B, C an d rear d r ip
moulding
clip dif f er accordin g to where they are
used
, so check th e ide n tification colou r before inst al
-
lation.
Applicable locationIdentification colour
Front drip moulding clip AOrange
Front drip moulding clip BPurple
Front drip moulding clip CBlue
Rear drip moulding clipGrey
>>C<< ROOF DRIP MOULDING
INSTALLA TION
Install the clip s to th e roof d r ip mould i ng before
inst
allin g the moulding to the vehicle body .

AC504986 AC400117
AC400128
Section A – A
DOOR MOULDINGS
Section B – B Section C – C
AB
AA C
C
BB2
1
3
ClipClip
Boss
AC400840AE
Double-sided tape: Generic products [ a: 6 mm width and 1.2 mm thickness, b: 20 mm width and 1.2 mm thickness ]
12
3
a
b
baAdhesive tape affixed location
Front fender moulding removal
<>>>A<<1.Front fender moulding
Door moulding removal steps
<>>>A<<2.Front door moulding
<>>>A<<3.Rear door moulding
MO
UL DI N G S
EXTERIOR51-12
REMOVA L SER VICE POINT
<> FRONT FENDER, FRONT AND
REAR DOOR MOULDINGS REMOV
A L
Gently lif t and remo ve th e door moulding . If the r e is
any d
ouble-sided t ape remainin g on th e door mould
-
ing, remove accord ing to the fo llowing in struction s .
surface>

AC000420Double-sided tapeProtection tapeAB
MO
UL DI N G S
EXTERIOR51-13
1.At t a ch pro t ection t a pe all th e wa y alon g the e dge s
of the do uble - sid ed t ape which is still adh ering to
th e body .
AC000421
Double-sided tape
AB
2.Use a resin sp atula to scrape of f t he dou ble-sided
t ape .
3.Pee l of f the pr otect i on t ape .
4.Wipe th e body su rface and clean it with a rag
moistened with isopro p yl alcohol.
moulding
and a dhere d ouble-sided t ape (wh en
re-using do
or mo ulding)>
AC313343
1.Scrape o f f the double-sided t ape on th e door
moulding with a re sin sp atula as possible.
2.Wipe th e door moulding surfa c e a nd clean it with
a rag moistened with isoprop yl a l co hol.
3.Remove only a small po rtion o f the re sid ual
a dhesive .
4.Adh e re the double-sided t ape as specified on t he
d oor mo ulding.
INSTALLA T ION SER VICE POINT
>>A<< FRONT FENDER, FRONT AND
REAR DOOR MOULDINGS INST
ALLA
-
TION
AC313344
Backing paper
Adhesive tape
AB
1.
T ear of f the double-sided t ape backing p aper .
NOTE: If atta ch the adhesive t a pe to the edg e of
th
e backing p aper , it will be easy to te ar off.
2.In st all the clip s to the front a nd rear door
mouldings befo r e inst alling th em to the vehicle
b ody .
3.In st all the do or mo uldings.
NOTE: If the double-sided t ape is difficult to af fix
in co
ld te mpera t ure, et c., warm the b ondin g su r
-
faces of the bod y and doo r mo uldin g s to ab out 40−
60
°C bef ore affixing the t a p e .
4.Firmly pre ss in the door moulding s ont o the
re spective bod y surface s .

DOOR SASH TAPE
EXTERIOR51-17
DOOR SASH TAPE
SPECIAL TOOLM1511000601664
ToolNumberNameUse
MB990528
MB990528Stripe tape spatulaInstallation of door sash tape
DOOR SASH TA PE
REMOVA L AND INST ALLA TION M151 1 0241 0029 5
Pre-removal and Post-installation Operation
•Door Trim Assembly Removal and Installation (Refer to
GROUP 52A
P.52A-17).
•Door Beltline Weatherstrip Inner Removal and Installation
(Refer to GROUP 42
P.42-39).
•Door Opening Weatherstrip Outer Removal and Installa-
tion (Refer to GROUP 42 P.42-39).
•Door Window Glass Runchannel Removal and Installation
(Refer to GROUP 42
P.42-39).
•Door Beltline Moulding Removal and Installation (Refer to
GROUP 42
P.42-39).
AC404973
124
3
N
NN
N
AC
Removal steps
<>>>A<<1.Front door sash tape upper
<>>>A<<2.Front door sash tape rear
<>>>A<<3.Rear door sash tape upper
<>>>A<<4.Rear door sash tape front
REMOVA L SER VICE POINT
<> DOOR SASH T A PES REMOV A L
CAUTION
Pay attention to keep from getting burned by hot
door panel or tapes.
1. Use a hair drier to warm the tape.
2. Peel the tip of the tape with your finger, and then
peel off the tape parallel to the application
surface.

AC403580AD
3.5 mm
3.5 mm 5.0
mm 7.0
mm3.5 mm
3.5 mm
3.5 mm
Tape overlap:
3.0 mm
Tape overlap:
3.0 mm
3.5 mm
RH only
RH onlyRH only
Backing paper
cut-lineTape perforate-
lineTape perforate-
line
Backing paper
cut-line
Backing paper
cut-line
: Tape locating points: T-stud for door opening weatherstrip attaching locations (5 pieces in all). Tape perforate-
line
Front door sash
tape upperRear door sash
tape front
Rear door sash
tape upperFront door sash
tape rear
DOOR S
A SH T A PE
EXTERIOR51-19
4.App l y t he doo r sash t apes according to t he
pro c ed ures shown b e low .
(1) A lign a t ape with specified a pplication p o sition.
If necessary , u s e a magn et to secu re it.
NOTE: .
•Align the fro n t door sash t ape up per at the
rear en
d.
•Align the rea r door sash t a pe upp er at th e
front en
d.
•Align the fro n t door sash t ape rea r /rear
door sash
t a pe front at the upper e nd.