2006 MERCEDES-BENZ ML500 engine

Our company and staff congratulate you
on the purchase of your new
Mercedes-Benz.
Your selection of our product is a demon-
stration of your trust in our company
name. Furthermore, it exemplifies your de-
sire to own an automobile that will be as
easy as possible to operate and provide
years of service.
Your Mercedes-Benz represents the ef-
forts of many skilled engineers and crafts-
men. To help assure your driving pleasure,
and also the safety of you and your passen-
gers, we ask you to make a small invest-
ment of time:


Please read this manual carefully,
then return it to your vehicle where it
will be handy for your reference.


Please follow the recommendations
contained in this manual. They are de-
signed to acquaint you with the opera-
tion of your Mercedes-Benz.


Please pay attention to the warnings
and cautions contained in this manual.
They are designed to help improve the
safety of the vehicle operator and oc-
cupants.
We extend our best wishes for many miles
of safe, pleasurable driving.
Mercedes-Benz USA, LLC
A DaimlerChrysler Company

Contents
Introduction.......................................... 9
Product information ................................ 9
Operator’s Manual ............................... 10
Service and warranty information .. 10
Important notice for California
retail buyers and lessees of
Mercedes-Benz automobiles .......... 11
Maintenance .................................. 12
Roadside Assistance ...................... 12
Change of address or ownership.... 13
Operating your vehicle
outside the USA or Canada ............ 13
Where to find it .................................... 15
Symbols ............................................... 16
Operating safety .................................. 17
Proper use of the vehicle ............... 17
Problems with your vehicle .................. 18
Reporting safety defects...................... 19
Reporting safety defects ................ 19
Vehicle data recording......................... 20
Information regarding electronic
recording devices........................... 20
At a glance.......................................... 21
Cockpit ................................................. 22
Instrument cluster ................................ 24
Multifunction steering wheel ................ 26
Center console ..................................... 27
Upper part ...................................... 27
Lower part ...................................... 28
Overhead control panel ........................ 29
Door control panel................................ 30
Getting started................................... 31
Unlocking ............................................. 32
Unlocking with the SmartKey ......... 32
Unlocking with KEYLESS-GO*......... 33
Starter switch positions .................. 34
Adjusting .............................................. 38
Seats .............................................. 38
Steering wheel ................................ 41
Mirrors ............................................ 43
Driving .................................................. 46
Fastening the seat belts ................. 46
Starting the engine ......................... 49
Parking brake ................................. 52
Driving ............................................ 52
Switching on headlamps ................. 54
Turn signals .................................... 54
Windshield wipers ........................... 55
Rear window wiper/washer ............ 57
Problems while driving.................... 58
Parking and locking .............................. 60
Parking brake ................................. 61
Switching off headlamps................. 62
Turning off engine ........................... 62

Contents
At the gas station .............................. 323
Refueling ...................................... 323
Check regularly and
before a long trip.......................... 324
Engine compartment ......................... 326
Hood ............................................ 326
Engine oil ..................................... 327
Transmission fluid level ................ 332
Coolant level ................................ 332
Windshield/rear window
washer system and
headlamp cleaning system* ........ 333
Tires and wheels ................................ 335
Important guidelines .................... 335
Tire care and maintenance........... 336
Direction of rotation ..................... 338
Loading the vehicle ...................... 338
Recommended tire
inflation pressure ......................... 345
Checking tire inflation pressure ... 347
Tire labeling.................................. 355
Load identification ....................... 359
DOT, Tire Identification
Number (TIN) ............................... 360Maximum tire load ........................ 361
Maximum tire inflation pressure ... 362
Uniform Tire Quality Grading
Standards (U.S. vehicles) .............. 362
Tire ply material ............................ 364
Tire and loading terminology......... 365
Rotating tires ................................ 368
Winter driving ..................................... 369
Winter tires ................................... 369
Block heater (Canada only) ........... 370
Snow chains.................................. 370
Maintenance....................................... 371
Clearing the maintenance
service indicator ........................... 372
Maintenance service
term exceeded .............................. 372
Calling up the service indicator..... 372
Resetting the
maintenance service indicator ...... 373
Vehicle care........................................ 374
Cleaning and care of the vehicle ... 374
Practical hints.................................. 381
What to do if … ................................... 382
Lamps in instrument cluster ......... 382
Lamp in center console ................ 393
Vehicle status messages in the
multifunction display .................... 395
Where will I find ...? ............................ 430
First aid kit.................................... 430
Vehicle tool kit.............................. 430
Spare wheel .................................. 433
Unlocking/locking in an emergency .. 435
Unlocking the vehicle ................... 435
Locking the vehicle ....................... 436
Unlocking and opening
the tailgate ................................... 437
Fuel filler flap ................................ 438
Opening/closing in an emergency ..... 439
Power tilt/sliding sunroof* ........... 439
Replacing SmartKey batteries ............ 440
SmartKey ...................................... 440
SmartKey with KEYLESS-GO* ....... 441

Contents
Replacing bulbs ................................. 443
Bulbs ............................................ 443
Replacing bulbs for front lamps ... 445
Replacing bulbs for rear lamps..... 450
Adjusting headlamp aim............... 451
Replacing wiper blades ...................... 453
Removing front wiper blades........ 453
Installing front wiper blades ......... 453
Removing rear wiper blade........... 454
Installing rear wiper blade ............ 455
Flat tire .............................................. 456
Preparing the vehicle ................... 456
Mounting the spare wheel............ 457
Battery ............................................... 462
Disconnecting, removing,
reinstalling and
reconnecting the battery.............. 464
Charging the battery .................... 469
Jump starting ..................................... 470
Towing the vehicle ............................. 472
Installing towing eye bolt ............. 474
Stranded vehicle .......................... 476Fuses .................................................. 477
Aids for changing fuses................. 478
Main fuse box ............................... 478
Fuse box in
cargo compartment ...................... 479
Fuse box in
passenger compartment ............... 479
Technical data.................................. 481
Parts service....................................... 482
Warranty coverage ............................. 483
Loss of Service and Warranty
Information Booklet ...................... 483
Identification labels ............................ 484
Layout of poly-V-belt drive .................. 485
ML 350 ......................................... 485
ML 500 ......................................... 485
Engine ................................................ 486
Rims and tires .................................... 487
Rims and tires ............................... 488
Minispare wheel............................ 489Electrical system ................................ 490
Main Dimensions................................ 491
Weights .............................................. 492
Fuels, coolants, lubricants, etc. .......... 493
Capacities ..................................... 493
Engine oils .................................... 495
Engine oil additives ....................... 495
Air conditioning refrigerant ........... 495
Brake fluid .................................... 495
Premium unleaded gasoline.......... 496
Fuel requirements......................... 496
Gasoline additives......................... 497
Coolants ....................................... 497
Windshield washer and
headlamp cleaning* system ......... 500
Windshield and headlamp
washer fluid mixing ratio............... 500
Technical terms............................... 501Index................................................. 507

13 Introduction
Operator’s Manual
Change of address or ownership
If you change your address, be sure to
send in the “Change of Address Notice”
found in the Service and Warranty Informa-
tion Booklet, or simply call the
Mercedes-Benz Customer Assistance
Center (in the USA) at
1-800-FOR-MERCedes, or Customer Ser-
vice (in Canada) at 1-800-387-0100. It is in
your own interest that we can contact you
should the need arise.
If you sell your Mercedes, please leave all
literature with the vehicle to make it avail-
able to the next operator.
If you bought this vehicle used, be sure to
send in the “Notice of Purchase of Used
Truck” found in the Service and Warranty
Information Booklet, or call the
Mercedes-Benz Customer Assistance Cen-
ter (in the USA) at 1-800-FOR-MERCedes,
or Customer Service (in Canada) at
1-800-387-0100.Operating your vehicle outside the USA
or Canada
If you plan to operate your vehicle in for-
eign countries, please be aware that:

service facilities or replacement parts
may not be readily available,


unleaded gasoline for vehicles with cat-
alytic converters may not be available;
the use of leaded fuels will damage the
catalysts,


gasoline may have a considerably low-
er octane rating, and improper fuel can
cause engine damage.Certain Mercedes-Benz models are avail-
able for delivery in Europe under our Euro-
pean Delivery Program. For details, consult
an authorized Mercedes-Benz Light Truck
Center or write to:
In the USA:
Mercedes-Benz USA, LLC
European Delivery Department
One Mercedes Drive
Montvale, NJ 07645-0350
In Canada:
Mercedes-Benz Canada, Inc.
European Delivery Department
98 Vanderhoof Avenue
Toronto, Ontario M4G 4C9

17 Introduction
Operating safety
Operating safety
Proper use of the vehicle
Proper use of the vehicle requires that you
are familiar with the following information
and rules:

the safety precautions in this manual


the “Technical data” section in this
manual


traffic rules and regulations


motor vehicle laws and safety stan-
dards
Warning!
G
Work improperly carried out on electronic
components and associated software could
cause them to cease functioning. Because
the vehicle’s electronic components are in-
terconnected, any modifications made may
produce an undesired effect on other sys-
tems. Electronic malfunctions could
seriously impair the operating safety of your
vehicle.
See an authorized Mercedes-Benz Light
Truck Center for repairs or modifications to
electronic components.
Other improper work or modifications on the
vehicle could also have a negative impact on
the operating safety of the vehicle.
Some safety systems only function while the
engine is running. You should therefore nev-
er turn off the engine while driving.
Warning!
G
Heavy blows against the vehicle underbody
or tires/wheels, for example when running
over an obstacle, road debris or a pothole,
may cause serious damage and impair the
o per at i ng s a fet y of yo ur veh ic l e. I f y ou f ee l a
sudden significant vibration or ride distur-
bance, or you suspect that damage to your
vehicle has occurred, you should turn on
your hazard warning flashers, carefully slow
down, and drive with caution to an area
which is a safe distance from the road.
Inspect the vehicle underbody and
tires/wheels for possible damage. If the ve-
hicle appears unsafe, have it towed to the
nearest authorized Mercedes-Benz Light
Truck Center or other qualified maintenance
or repair facility for further inspection or re-
pairs.
Warning!
G
Various warning labels are attached to your
vehicle. These warning labels are intended
to make you and others aware of various
risks. You should not remove any of these
warning labels unless explicitly instructed to
do so by information on the label itself. Re-
moval of any of these labels may cause you
and others to be unaware of certain risks
which may result in an accident and/or per-
sonal injury.

25 At a glance
Instrument cluster
Item
Page
1
LLeft turn signal
indicator lamp
2
To dim instrument cluster
illumination
148
3
Reset button for:Adjusting instrument cluster
illumination
148
4
Multifunction display with:Trip odometer
150
Main odometer
150
5
To brighten instrument clus-
ter illumination
148
6
KRight turn signal
indicator lamp
7
Tachometer with: 388
Item
Page
1Supplemental
Restraint System
(SRS) indicator lamp
390
?Engine malfunction
indicator lamp,
USA only
385
±Engine malfunction
indicator lamp,
Canada only
385
AHigh beam headlamp
indicator
54
8
Fuel gauge with:Fuel tank reserve warning
lamp
388
9
Multifunction display
with:Outside temperature display
150
Gear position indicator
185
Item
Page
a
Clock
b
Speedometer with:-Antilock Brake Sys-
tem (ABS) indicator
lamp
382
;Brake warning lamp,
USA only
383
3Brake warning lamp,
Canada only
383
vESP
® warning lamp
387
lDistance warning
lamp
Warning lamp without
function. It illuminates when
the ignition is on. It should
go out when the engine is
running.HCombination low tire
pressure/TPMS mal-
function telltale*
391

33 Getting started
Unlocking
Unlocking with KEYLESS-GO*
With the KEYLESS-GO function, you can
lock or unlock the vehicle without using
the remote control buttons on the
SmartKey and start the engine without in-
serting the SmartKey in the starter switch.SmartKey with KEYLESS-GO*1‹Lock button
2ŠUnlock button* for tailgate
3ŒUnlock button
4ÂPanic button (
page 91)

Grasp an outside door handle.
All turn signal lamps flash once. The ve-
hicle unlocks.The locking knobs in the
doors move up. The anti-theft alarm
system is disarmed.

Get in the vehicle.
For more information, see “SmartKey with
KEYLESS-GO*” (
page 110).
iTo unlock the vehicle, the SmartKey
with KEYLESS-GO must be outside the
vehicle, no further than approximately
3 feet (1 meter) away from the respec-
tive door.Warning!
G
When leaving the vehicle, always take the
SmartKey with KEYLESS-GO* with you, and
lock the vehicle. Do not leave children unat-
tended in the vehicle, or with access to an
unlocked vehicle. Unsupervised use of vehi-
cle equipment may cause an accident
and/or serious personal injury.
i If the vehicle has been parked for more
than 72 hours, you must pull an outside
door handle in order to activate the
KEYLESS-GO function.