Contents
Replacing bulbs ................................. 443
Bulbs ............................................ 443
Replacing bulbs for front lamps ... 445
Replacing bulbs for rear lamps..... 450
Adjusting headlamp aim............... 451
Replacing wiper blades ...................... 453
Removing front wiper blades........ 453
Installing front wiper blades ......... 453
Removing rear wiper blade........... 454
Installing rear wiper blade ............ 455
Flat tire .............................................. 456
Preparing the vehicle ................... 456
Mounting the spare wheel............ 457
Battery ............................................... 462
Disconnecting, removing,
reinstalling and
reconnecting the battery.............. 464
Charging the battery .................... 469
Jump starting ..................................... 470
Towing the vehicle ............................. 472
Installing towing eye bolt ............. 474
Stranded vehicle .......................... 476Fuses .................................................. 477
Aids for changing fuses................. 478
Main fuse box ............................... 478
Fuse box in
cargo compartment ...................... 479
Fuse box in
passenger compartment ............... 479
Technical data.................................. 481
Parts service....................................... 482
Warranty coverage ............................. 483
Loss of Service and Warranty
Information Booklet ...................... 483
Identification labels ............................ 484
Layout of poly-V-belt drive .................. 485
ML 350 ......................................... 485
ML 500 ......................................... 485
Engine ................................................ 486
Rims and tires .................................... 487
Rims and tires ............................... 488
Minispare wheel............................ 489Electrical system ................................ 490
Main Dimensions................................ 491
Weights .............................................. 492
Fuels, coolants, lubricants, etc. .......... 493
Capacities ..................................... 493
Engine oils .................................... 495
Engine oil additives ....................... 495
Air conditioning refrigerant ........... 495
Brake fluid .................................... 495
Premium unleaded gasoline.......... 496
Fuel requirements......................... 496
Gasoline additives......................... 497
Coolants ....................................... 497
Windshield washer and
headlamp cleaning* system ......... 500
Windshield and headlamp
washer fluid mixing ratio............... 500
Technical terms............................... 501Index................................................. 507
15 Introduction
Where to find it
Where to find it
This Operator’s Manual is designed to pro-
vide comprehensive support information
for you, the vehicle operator. Each section
has its own reference color.At a glance
Here you will find an overview of all the
controls that can be operated from the
driver’s seat.Getting started
Here you will find all the information you
need for your first drive. You should read
this section first if this is your first
Mercedes-Benz vehicle or if you are rent-
ing or borrowing this vehicle.Safety and Security
Here you will find descriptions of the safety
and security features of your vehicle.
Controls in detail
Here you will find detailed information
about the equipment installed on your ve-
hicle. This section expands on the “Getting
started” section and also describes techni-
cal innovations. If you are already familiar
with the basic functions of your vehicle,
this section will be of particular interest to
you.Operation
Here you will find all the information you
need for the proper operation of your vehi-
cle.Practical hints
This section provides fast assistance for
dealing with problems you may encounter.
Technical data
All important technical data for your vehi-
cle can be found in this section.Indexes
The glossary provides explanations of the
most important technical terms.
The table of contents and the index are de-
signed to help you find information quickly
and easily.
The following publications are part of your
vehicle documentation:
this Operator’s Manual
the Maintenance Booklet
Separate operating instructions will be
provided as required depending on the
equipment options installed in your vehi-
cle.
17 Introduction
Operating safety
Operating safety
Proper use of the vehicle
Proper use of the vehicle requires that you
are familiar with the following information
and rules:
the safety precautions in this manual
the “Technical data” section in this
manual
traffic rules and regulations
motor vehicle laws and safety stan-
dards
Warning!
G
Work improperly carried out on electronic
components and associated software could
cause them to cease functioning. Because
the vehicle’s electronic components are in-
terconnected, any modifications made may
produce an undesired effect on other sys-
tems. Electronic malfunctions could
seriously impair the operating safety of your
vehicle.
See an authorized Mercedes-Benz Light
Truck Center for repairs or modifications to
electronic components.
Other improper work or modifications on the
vehicle could also have a negative impact on
the operating safety of the vehicle.
Some safety systems only function while the
engine is running. You should therefore nev-
er turn off the engine while driving.
Warning!
G
Heavy blows against the vehicle underbody
or tires/wheels, for example when running
over an obstacle, road debris or a pothole,
may cause serious damage and impair the
o per at i ng s a fet y of yo ur veh ic l e. I f y ou f ee l a
sudden significant vibration or ride distur-
bance, or you suspect that damage to your
vehicle has occurred, you should turn on
your hazard warning flashers, carefully slow
down, and drive with caution to an area
which is a safe distance from the road.
Inspect the vehicle underbody and
tires/wheels for possible damage. If the ve-
hicle appears unsafe, have it towed to the
nearest authorized Mercedes-Benz Light
Truck Center or other qualified maintenance
or repair facility for further inspection or re-
pairs.
Warning!
G
Various warning labels are attached to your
vehicle. These warning labels are intended
to make you and others aware of various
risks. You should not remove any of these
warning labels unless explicitly instructed to
do so by information on the label itself. Re-
moval of any of these labels may cause you
and others to be unaware of certain risks
which may result in an accident and/or per-
sonal injury.
328 OperationEngine compartmentChecking engine oil level with the
control system (ML 500 only)
When checking the oil level
the vehicle must be parked on level
ground
with the engine at operating tempera-
ture, the vehicle must have been
stationary for at least five minutes with
the engine turned off
with the engine not at operating tem-
perature yet, the vehicle must have
been stationary for at least 30 minutes
with the engine turned off
To check the engine oil level via the
multifunction display, do the following:
Switch on the ignition (
page 34).
The standard display (
page 156)
should appear in the multifunction
display.
Press buttonk orj on the
steering wheel until the following
message is seen in the multifunction
display:
One of the following messages will
subsequently appear in the
multifunction display:
Engine oil level ok
Add 1.0 qt. to reach max. oil
level(Canada:
1.0 liter
)
Add 1.5 qts. to reach max. oil
level(Canada:
1.5 liters
)
Add 2.0 qts. to reach max. oil
level(Canada:
2.0 liters
)
If necessary, add engine oil.
For adding engine oil see (
page 495).
For more information on engine oil, see the
“Technical data” section (
page 493) and
(
page 495).iIf you want to interrupt the checking
procedure, press thek orj
button on the multifunction steering
wheel.
330 OperationEngine compartmentChecking engine oil level with the oil
dipstick (ML 350 only)
When checking the oil level
the vehicle must be parked on level
ground
with the engine at operating tempera-
ture, the vehicle must have been
stationary for at least five minutes with
the engine turned off
with the engine not at operating tem-
perature yet, the vehicle must have
been stationary for at least 30 minutes
with the engine turned offTo check the engine oil level with the oil
dipstick, do the following:
Open the hood (
page 326).
1Oil dipstick
2Upper mark
3Lower mark
Pull out oil dipstick1.
Wipe oil dipstick1 clean.
Fully insert oil dipstick1 into the
dipstick guide tube.
Pull out oil dipstick1 again after
approximately three seconds to obtain
accurate reading.The oil level is correct when it is between
the lower3 (min.) and upper2 (max.)
mark of the oil dipstick.
If necessary, add engine oil.
For adding engine oil, see (
page 331).
For more information on engine, see the
“Technical data” section (
page 493) and
(
page 495).iThe filling quantity between the upper
and lower marks on the oil dipstick is
approximately 2.1 US qt. (2.0 l).
332 OperationEngine compartment
Unscrew filler cap1 from filler neck.
Add engine oil as required. Be careful
not to overfill with oil.
Be careful not to spill any oil when adding.
Avoid environmental damage caused by oil
entering the ground or water.
Screw filler cap1 back on filler neck.
For more information on engine oil, see
“Technical data” (
page 481).
Transmission fluid level
The transmission fluid level does not need
to be checked. If you notice transmission
fluid loss or gear shifting malfunctions,
have an authorized Mercedes-Benz Light
Truck Center check the automatic trans-
mission.Coolant level
The engine coolant is a mixture of water
and anticorrosion/antifreeze. To check
the coolant level, the vehicle must be
parked on level ground and the engine
must be cool.
!Excess oil must be siphoned or drained
off. It could cause damage to the
engine and catalytic converter not
covered by the Mercedes-Benz Limited
Warranty.
Warning!
G
In order to avoid any possibly serious burns:
Use extreme caution when opening the
hood if there are any signs of steam or
coolant leaking from the cooling system,
or if the coolant temperature gauge indi-
cates that the coolant is overheated.
Do not remove pressure cap on coolant
reservoir if coolant temperature is
above 158°F (70°C). Allow engine to
cool down before removing cap. The
coolant reservoir contains hot fluid and
is under pressure.
Using a rag, slowly open the cap approx-
imately
1/2 turn to relieve excess pres-
sure. If opened immediately, scalding
hot fluid and steam will be blown out un-
der pressure.
Do not spill antifreeze on hot engine
parts. Antifreeze contains ethylene gly-
col which may burn if it comes into con-
tact with hot engine parts.
333 Operation
Engine compartment
The coolant expansion tank is located on
the driver’s side of the engine compart-
ment.
1Coolant expansion tank
Using a rag, turn the cap slowly approx-
imately one half turn to the left to re-
lease any excess pressure.
Continue turning the cap to the left and
remove it.
The coolant level is correct if the level
for cold coolant: reaches the top of
the indicator wall visible through
the filling opening
for warm coolant: is approximately
0.6 in (1.5 cm) higher
Add coolant as required.
Replace and tighten cap.
For more information on coolant, see the
“Technical data” section (
page 497).Windshield/rear window washer
system and headlamp cleaning
system*
The windshield washer reservoir is located
in the engine compartment.
1Cap
Fluid for the windshield washer system and
the headlamp cleaning system* is supplied
from the windshield washer reservoir. It
has a capacity of 8.1 US qt (7.7 l).
334 OperationEngine compartmentDuring all seasons, add MB Windshield
Washer Concentrate “S” to water. Premix
the windshield washer fluid in a suitable
container.
Use the tab to pull cap1 upwards.
Refill the reservoir with MB Windshield
Washer Concentrate “S” and water (or
commercially available premixed wind-
shield washer solvent/antifreeze, de-
pending on ambient temperatures).
Always use washer solvent/antifreeze
where temperatures may fall below
freezing point. Failure to do so could
result in damage to the washer
system/reservoir.For more information, see the “Technical
data” section (
page 500).
!Only use washer fluid which is suitable
for plastic lenses. Improper washer
fluid can damage the plastic lenses of
the headlamps.
Warning!
G
Washer solvent/antifreeze is highly flamma-
ble. Do not spill washer solvent/antifreeze
on hot engine parts, because it may ignite
and burn. You could be seriously burned.