2006 MAZDA MODEL B4000 TRUCK Owners Manual

JOBNAME: No Job Name PAGE: 209 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle's useful life.
Schedule 1 continued
Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 52 56 60 64 68 72 76 80 84 88 92 96
x 1000 miles 65 70 75 80 85 90 95 100 105 110 115 120 (x 1000 km) (104)(112)(121)(128)(136)(144)(152)(160)(168)(176)(184) (192)
ENGINE
Engine oil RRRRRRRRRRR R
Oil filter RRRRRRRRRRR R
PCV valve *3
AIR CLEANER
Air cleaner filter RR
IGNITION SYSTEM
Spark plugs *4R
COOLING SYSTEM
Engine Coolant (yellow) Replace at first 100,000 miles (160,000 km) or 60
months; after that, every 50,000 miles (80,000 km) or 36 months
Coolant condition and protection,
hoses and clamps Ð annually Ðprior
to cold weather every 12 months III I
CHASSIS AND BODY
Wheel lug nut torque *1 IIIIIIIIIII I
Inspect tires for wear and rotate (X
= recommended interval for optimal
tire life) XXIXXIXXIXX I
Clutch reservoir fluid level I IIIII
Front wheel bearings (4x2) L
Disc brake system III I
Caliper slide rails LLL L
Drum brake system, lines and hoses I II I
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 209OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
209

JOBNAME: No Job Name PAGE: 210 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 52 56 60 64 68 72 76 80 84 88 92 96
x 1000 miles 65 70 75 80 85 90 95 100 105 110 115 120 (x 1000 km) (104)(112)(121)(128)(136)(144)(152)(160)(168)(176)(184) (192)
Exhaust system for leaks, damage,
looseness II
Manual transmission fluid R
Automatic
transmission fluid *2 I I
Exhaust system shielding (for
trapped material) II
Propeller shaft U-joints (if equipped
with grease fittings) LLLLLL
Parking brake system (for damage
and operation) III I
Ball joints (4x2) I/L I/L I/L I/L
Transfer case fluid (4x4) Replace every 150,000 miles (240,000 km)
Rear axle lubricant Does not require replacement unless rear axle submerged in water
Accessory drive belts I
Fuel filter *5 R R
Steering linkage, ball joints,
suspension and driveshaft III I
*1 The wheel lug nuts must be retightened to the proper specifications
at 500 miles (800 km) of new vehicle operation, at any wheel change, or
at any other time the wheel lug nuts have been loosened. Refer to
Wheel
Lug Nut Torque Specification in theTires, Wheels and Loading
chapter for the proper lug nut torque specification.
*2 Replace every 150,000 miles (240,000 km) unless submerged in water.
*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
*4 Refer to vehicle emission control information label for spark plug and
gap specifications.
*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle's useful life.
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 210OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
210

JOBNAME: No Job Name PAGE: 211 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
SCHEDULE 2 Ð SPECIAL OPERATING CONDITIONS
If your driving habitsFREQUENTLYinclude one or more of the
following conditions:
² Short trips of less than 10 miles (16 km) when outside temperatures
remain below freezing.
² Towing a trailer, or carrying maximum loads.
² Operating in severe dust conditions.
² Operating during hot weatherin stop-and-go ªrush hourº traffic.
² Extensive idling, such as police, taxi or door-to-door delivery service.
² High speed operation with a fully loaded vehicle (max. GVW).
² Off-road operation
Change ENGINE OIL AND OIL FILTER every 3 months or 3,000 miles
(4,800 km) whichever occurs first.
NOTE: Idling the engine for extended periods will accumulate more
hours of use on your vehicle than is actually indicated by the mileage
odometer. Consequently, the odometer reading can be often misleading
when determining the right time to change your engine oil and filter. If
you are using your vehicle in a manner which allows it to remain
stationary while the engine is running for long periods (door-to-door
delivery, taxi, police, power/utility company trucks, or similar duty), then
Mazda recommends you increase the frequency of oil and filter changes
to an interval equivalent to 200 ENGINE HOURS or use. Since most
vehicles are not equipped with hour-meters, it may be necessary for you
to approximate your idle time and plan oil/filter changes accordingly.
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 211OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
211

JOBNAME: No Job Name PAGE: 212 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
Special Operating
Conditions
Replace Engine Oil and Filter
Inspect Brake System
Replace Fuel Filter
Change Automatic Transmission Fluid
Replace Spark Plugs
Replace Engine Air Filter
Change Manual Transmission Fluid
Inspect and Lubricate U-Joints
Lubricate Front Wheel Bearing (4x2)
Change Transfer Case Fluid (4x4)
Suggested Maintenance
Interval3,000
miles or
3 months 5,000
miles 15,000
miles 30,000
miles 60,000
miles As
required As
required As
required 30,000
miles 60,000
miles
Towing a trailer or
using a camper or
car top carrier XXXX
Extensive idling or
low-speed driving
for long distances
as in heavy
commercial use
such as delivery,
taxi or patrol car X XXXX XX
Operating in dusty
conditions such as
unpaved or dusty
roads XXX X
Off road operation X X X
For specific recommendations see your authorized Mazda dealer or
qualified service professional.
OWNER MAINTENANCE
Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle
inspections at the indicated intervals to ensure safe and dependable
operation.
Bring any problem to the attention of an Authorized Mazda Dealer or
qualified service technician as soon as possible.
While operating your vehicle
REVIEW COPY ÐÐ 2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 212OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
212

JOBNAME: No Job Name PAGE: 213 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
²Note any changes in the sound of the exhaust or any smell or exhaust
fumes in the vehicle.
² Check for vibrations in the steering wheel. Notice any increased
steering effort or looseness in the steering wheel, or change in the
straight ahead position.
² Notice if your vehicle constantly turns slightly or ªpullsº to one side
when traveling on a smooth, level road.
² When stopping, listen and check for strange sounds, pulling to one
side, increased brake pedal travel or ªhard to pushº brake pedal.
² If any slipping or changes in the operation of your transmission occur,
check the transmission fluid level.
² Check automatic transmission Park function.
² Check parking brake.
At least monthly
² Check function of all interior and exterior lights.
² Check tires for wear and proper air pressure.
² Check engine oil level.
² Check coolant level in the coolant reservoir.
² Check washer fluid level.
At least twice a year (for example, every spring and fall)
² Check power steering fluid level.
² Check clutch fluid level (if equipped).
² Check and clean body and door drain holes.
² Check and lubricate all hinges, latches, and outside locks.
² Check and lubricate door rubber weather strips.
² Check parking brake for proper operation.
² Check lap/shoulder belts and seat latches for wear and function.
² Check air pressure in spare tire.
² Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened with washer fluid.
² Check safety warning lamps (brake, ABS, air bag, safety belt) for
operation.
² Check cooling system fluid level and verify coolant specific gravity is
correct for summer or winter conditions.
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 213OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
213

JOBNAME: No Job Name PAGE: 214 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
²Check battery water level (non-maintenance free).
² Check battery connections and clean if necessary.
Retightening lug nuts
² Retighten the lug nuts to the specified torque at 500 miles (800 km)
after any wheel disturbance (tire rotation, changing a flat tire, wheel
removal, etc.).
² Refer to Wheel Lug Nut Torque Specification in theTires, Wheels
and Loading chapter for the proper lug nut torque specification.
SERVICE RECOMMENDATIONS
To help you service your vehicle:
² We highlight do-it-yourself items in the engine compartment for easy
location.
² We provide service maintenance section which makes tracking
routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide necessary parts and service. Check your ªWarranty Informationº
to find out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Genuine Mazda parts are designed and built
to provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
² Do not work on a hot engine.
² Make sure that nothing gets caught in moving parts.
² Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
² Keep all open flames and other lit material away from the battery and
all fuel related parts.
Working with the engine off
² Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
² Manual transmission:
CIMS #604851
com_ser_rec.j14
itdseq=259
CIMS #83506
com_precautions_servicing.04 itdseq=260
CIMS #83508
com_working_off.05 itdseq=261
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 214OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
214

JOBNAME: No Job Name PAGE: 215 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
1. Set the parking brake, depress the clutch and place the gearshift in 1(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
² Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
² Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral).
2. Block the wheels.
Note: Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood release handle located under
the bottom of the instrument
panel near the steering column.
2. Go to the front of the vehicle and release the auxiliary latch
that is located under the front
center of the hood.
3. Lift the hood and support it with the prop rod.
CIMS #83511
com_working_on.05 itdseq=262
CIMS #555081 com_hood-title itdseq=263
CIMS #80404
com_hood_open.03 itdseq=264
art=unogf302_a
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 215OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
215

JOBNAME: No Job Name PAGE: 216 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.3L I4 engine1. Windshield washer fluid reservoir
2. Engine coolant reservoir
3. Engine oil dipstick
4. Transmission fluid dipstick (automatic transmission)
5. Engine oil filler cap
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (manual transmission)
9. Battery
10. Power steering fluid reservoir
11. Air filter assemblyCIMS #71972
com_engine-comp itdseq=265
CIMS #528617 com_2.3L-rwd itdseq=266
art=ranmc141_b
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 216OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
216