Page 1 of 256
Introduction 4
Instrument Cluster 10Warning lights and chimes 10
Gauges 13
Entertainment Systems 16
Climate Controls 22Automatic temperature control 22
Rear window defroster 28
Lights 29Headlamps 29
Turn signal control 33
Bulb replacement 34
Driver Controls 46Windshield wiper/washer control 46
Steering wheel adjustment 47
Power windows 50
Mirrors 52
Speed control 53
Moon roof 57
Message center 63
Locks and Security 72Keys 72
Locks 74
Anti-theft system 89Table of Contents
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2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus)
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Seating and Safety Restraints 95Seating 95
Safety restraints 102
Airbags 116
Child restraints 131
Tires, Wheels and Loading 143Tire information 143
Vehicle loading 157
Trailer towing 162
Recreational towing 162
Driving 164Starting 164
Brakes 168
Traction Control™/AdvanceTrac 170
Transmission operation 171
Roadside Emergencies 175Getting roadside assistance 175
Hazard flasher switch 176
Fuel pump shut-off switch 177
Fuses and relays 177
Changing tires 184
Lug nut torque 189
Jump starting 190
Wrecker towing 195
Customer Assistance 196Reporting safety defects (U.S. only) 202Table of Contents
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2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus)
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• how fast the vehicle was traveling; and
• where the driver was positioning the steering wheel.
To access this information, special equipment must be directly connected
to the recording modules. Ford Motor Company and Ford of Canada do
not access event data recorder information without obtaining consent,
unless pursuant to court order or where required by law enforcement,
other government authorities or other third parties acting with lawful
authority. Other parties may seek to access the information
independently of Ford Motor Company and Ford of Canada.
Cell phone use
The use of Mobile Communications Equipment has become increasingly
important in the conduct of business and personal affairs. However,
drivers must not compromise their own or others’ safety when using
such equipment. Mobile Communications can enhance personal safety
and security when appropriately used, particularly in emergency
situations. Safety must be paramount when using mobile communications
equipment to avoid negating these benefits.
Mobile Communication Equipment includes, but is not limited to cellular
phones, pagers, portable email devices, in-vehicle communications
systems, telematics devices and portable two-way radios.
A driver’s first responsibility is the safe operation of the vehicle.
The most important thing you can do to prevent a crash is to
avoid distractions and pay attention to the road. Wait until it is safe to
operate Mobile Communications Equipment.
Middle East/North Africa vehicle specific information
For your particular global region, your vehicle may be equipped with
features and options that are different from the ones that are described
in this Owner’s Guide; therefore, a supplement has been supplied that
complements this book. By referring to the pages in the provided
supplement, you can properly identify those features, recommendations
and specifications that are unique to your vehicle. Refer to this
Owner’s Guide for all other required information and warnings.
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus) Introduction
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Page 38 of 256

4. Remove screw from oval splash
shield access panel from the
exterior wheel well area. Lift up and
rearward to release a hidden finger
attachment at the lower portion of
the panel (Passenger side only).
5. From the exterior wheel well area
reach arm through splash shield
opening to access bulb socket
(Passenger side only).
6. Remove the protective rubber cap
from the housing by grabbing it and
pulling rearward.
7. Remove the bulb socket by
rotating it counterclockwise, then
pulling it straight out of the lamp
assembly.
8. Let go of the bulb socket and
leave it dangling near the lamp
housing (Passenger side only).
9. Reach over the front bolster in the engine area, with a tool if
necessary, bring the bulb socket upwards into an unobstructed area to
replace the bulb (Passenger side only).
10. Disconnect the electrical
connector from the bulb socket and
discard the old bulb socket.
11. Connect the new bulb socket to
the electrical connector.
Handle a halogen headlamp
bulb carefully and keep out
of children’s reach. Grasp the bulb
only by its plastic base and do not
touch the glass. The oil from your
hand could cause the bulb to
break the next time the
headlamps are operated.
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USA (fus)Lights
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12. After the new bulb is installed, carefully let the bulb socket dangle
downward near the lamp housing (Passenger side only).
13. From the exterior wheel well area reach arm through splash shield
opening to install bulb socket with new bulb (Passenger side only).
14. Install the new bulb socket into the lamp assembly by aligning the
indexing fingers, then rotate clockwise to locked position.
15. Install the protective rubber cap to the housing circular ring by
pushing and pressing it forward.
16. Re-apply pressure around the complete circular ring on the housing
to make sure the protective rubber cap is completely seated.
17. Reinstall the AirTube to the air filter assembly. (Driver’s side only).
18. Reinstall the vertical shield to the bolster. (Driver’s side only).
19. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again
Replacing HID headlamp bulbs (if equipped)
The low beam headlamps on your vehicle use a “high intensity discharge”
source. These lamps operate at a high voltage. When the bulb is burned
out, the bulb and starter capsule assembly must be replaced by your
authorized dealer.
Replacing redundant park bulbs
1. Make sure headlamp switch is in OFF position, then open the hood.
2. Remove the vertical shield from
the bolster by disengaging the
S-shaped clip and rotate it up in a
clockwise direction. (Driver’s side
only)
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Owners Guide (post-2002-fmt)
USA (fus) Lights
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3. Remove the AirTube from the air
filter assembly. (Driver’s side only).
4. Remove screw from oval splash
shield access panel from the
exterior wheel well area. Lift up and
rearward to release a hidden finger
attachment at the lower portion of
the panel.
5. From the exterior wheel well area
reach arm through splash shield
opening to access bulb socket.
6. Remove the bulb socket by
rotating it counterclockwise, then
pulling it out of the lamp assembly.
7. Let go of the bulb socket and
leave it dangling near the lamp
housing.
8. Reach over the front bolster in
the engine area, with a tool if
necessary, bring the bulb socket
upwards into an unobstructed area to replace the bulb.
9. Carefully pull bulb straight out of
socket and push in the new one.
10. After the new bulb is installed,
carefully let the bulb socket dangle
downward near the lamp housing.
11. From the exterior wheel well
area reach arm through splash
shield opening to install bulb socket
with new bulb.
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus)Lights
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6. Remove the bulb socket by
rotating it counterclockwise, then
pulling it straight out of the lamp
assembly.
7. Discard the old bulb and install
the new bulb into bulb socket.
8. Install the new bulb socket into
the lamp assembly by aligning the
indexing fingers, then rotate
clockwise to locked position.
9. If required, position the flexible
washer bottle filler neck back to its
original position and connect the snap strap (Passenger side only).
10. If required, reinstall the AirTube to the air filter assembly. (Driver’s
side only).
Replacing stop/tail/turn and side marker bulbs
Your vehicle is equipped with a rear lamp that has a stop/tail/turn and
side marker lamp module containing integral multiple light emitting
diodes (LED). If one or more LEDs burn out, the complete lamp module
has to be replaced. See your authorized dealer for the replacement LED
module.
Replacing rear turn signal bulbs
1. Make sure the headlamp switch is in the OFF position and open the
trunk.
2. Lift out trunk floor carpeting panel to access a Luggage Scuff Plate
(Hard Molding) shingles and a Trunk Side Panel (dark grey, soft
wheelhouse side trim panel) at the lamp area.
3. Carefully pull/push the Trunk Side Panel (dark grey, soft wheelhouse
side trim panel) outboard to expose the lamp assembly. The most
effective point to grasp the Trunk Side Panel when pulling it out from
the Luggage Scuff Plate is at it’s bottom edge where that edge meets the
exposed sheet metal of the trunk floor.
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Note: Do not allow the Trunk Side Panel to remain bent and untucked
from the Luggage Scuff Plate (hard molding) for a long period of time.
Doing so may result in permanent deformation.
4. Remove the bulb socket by
rotating it counterclockwise, then
pulling it out of the lamp assembly.
5. Pull the bulb from the socket and
push in the new bulb.
6. Install the bulb socket into the
lamp assembly by rotating it
clockwise.
7. Carefully push the Trunk Side
Panel (dark grey, soft wheelhouse
side trim panel) back to the shingle position to the Luggage Scuff Plate
(hard molding).
8. Install trunk floor carpeting panel.
Replacing backup lamp/redundant tail lamp bulbs
The backup lamp and redundant tail lamp bulbs are located in the trunk
lid. Follow the same steps to replace either bulb.
1. Make sure headlamp switch is in
OFF position and open trunk to
access the lamp assembly.
2. Position the decklid trim aside by
removing 3 to 4 pin-type retainers
to expose the lamp assembly.
3. Remove the bulb socket by
rotating it counterclockwise, then
pulling it out of the lamp assembly.
4. Pull the bulb from the socket and
push in the new bulb.
5. Install the bulb socket into the
lamp assembly by rotating it
clockwise.
6. Carefully reposition the trim back
to its original position and secure
the retainers.
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus) Lights
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