Climate controlled seats air filter replacement (if equipped)
The climate controlled seat system includes air filters that must be
replaced periodically. Refer to the Scheduled Maintenance Guide for
more information.
• There is a filter located under
each front seat.
• The filter can be accessed from the first row seat. Move the front
seats all the way back and up to ease access.
To remove an air filter:
• Remove key from ignition.
• Push up on the outside rigid edge
of the filter and rotate toward the
front of the vehicle once tabs are
released.
• Remove filter.
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.0L DOHC V6 Duratec engine
1. Engine coolant reservoir
2. Power steering fluid reservoir
3. Brake fluid reservoir
4. Transmission fluid dipstick
5. Battery
6. Power distribution box
7. Air filter assembly
8. Coolant bleed valve
9. Engine oil dipstick
10. Engine oil filler cap
11. Windshield washer fluid reservoir
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Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
For fuel filter replacement, see your authorized dealer.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
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Note: Only one ATF fluid specification has been tested and approved for
use with the automatic 6-speed: Premium Automatic Transmission fluid.
Mercon fluids cannot be used with the automatic 6-speed without
damage or voiding warranty.
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 1/2 pint (250 mL) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid should be removed by an authorized
dealer.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transaxle components.
AIR FILTER
Refer to scheduled maintenance information for the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer to Motorcraft part numbers in this chapter.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
Changing the air filter element
1. Release the clamps that secure
the air filter housing cover.
2. Carefully separate the two halves
of the air filter housing.
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3. Remove the air filter element
from the air filter housing.
4. Wipe the air filter housing and
cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not properly seated.
6. Replace the air filter housing cover and secure the clamps.
Note: Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 3.0L DOHC V6 Duratec engine
Engine air filter element FA-1771
Battery BXT-40R
Oil filter FL-820-S
PCV valve 1
Spark plugs 2
1
The PCV valve is a critical emission component. It is one of the items
listed in scheduled maintenance information and is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance information for the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used. 2
For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance information for the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
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A
Accessory delay ..........................52
Air cleaner filter ...............239–240
Air conditioning ....................22, 24
Airbag supplemental restraint
system ........................116, 125, 128
and child safety seats ............118
description ..............116, 125, 128
disposal ....................................131
driver airbag ............118, 126, 129
indicator light .........125, 127, 130
operation .................118, 126, 129
passenger airbag .....118, 126, 129
side airbag ...............................125
Antifreeze
(see Engine coolant) ................220
Anti-lock brake system
(see Brakes) ......................168–169
Anti-theft system ..................89, 93
arming the system ....................93
disarming a triggered system ..94
Automatic transaxle
fluid, adding ............................237
fluid, checking ........................237
Automatic transmission
driving an automatic
overdrive .................................173
fluid, refill capacities ..............241
fluid, specification ..................244
Axle
lubricant specifications ..242, 244
B
Battery .......................................218
acid, treating emergencies .....218
jumping a disabled battery ....190
maintenance-free ....................218 replacement, specifications ...240
servicing ..................................218
BeltMinder ...............................111
Brakes ........................................168
anti-lock ...........................168–169
anti-lock brake system (ABS)
warning light ...........................168
fluid, checking and adding ....237
fluid, refill capacities ..............241
fluid, specifications .........242, 244
lubricant specifications ..242, 244
parking ....................................169
shift interlock ..........................171
Break-in period .............................5
Bulbs ............................................34
C
Capacities for refilling fluids ....241
Cell phone use ..............................7
Changing a tire .........................184
Child safety restraints ..............132
child safety belts ....................132
Child safety seats ......................135
attaching with tether straps ..139
in front seat ............................136
in rear seat ..............................136
Cleaning your vehicle
engine compartment ..............205
instrument panel ....................207
interior .....................................207
interior trim ............................207
plastic parts ............................206
washing ....................................203
waxing .....................................204
wheels ......................................204
wiper blades ............................206
Climate control (see Air
conditioning or Heating) ......22, 24
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comparisons with EPA fuel
economy estimates .................234
detergent in fuel .....................230
filling your vehicle with
fuel ...........................226, 228, 231
filter, specifications ........226, 240
fuel pump shut-off switch .....177
improving fuel economy ........231
octane rating ...................230, 244
quality ......................................230
running out of fuel .................230
safety information relating to
automotive fuels .....................226
Fuel pump shut-off switch .......177
Fuses ..................................177–178
G
Gas cap (see Fuel cap) ............228
Gas mileage
(see Fuel economy) .................231
Gauges .........................................13
H
Hazard flashers .........................176
Head restraints ...........................95
Headlamps ...................................29
aiming ........................................32
autolamp system .......................29
bulb specifications ....................34
daytime running lights .............30
flash to pass ..............................31
high beam .................................31
replacing bulbs .........................35
turning on and off ....................29
Heating
heating and air conditioning
system .................................22, 24 Homelink wireless control
system ..........................................59
Hood ..........................................211
I
Ignition ...............................164, 244
Illuminated visor mirror .............47
Infant seats
(see Safety seats) .....................135
Inspection/maintenance (I/M)
testing ........................................236
Instrument panel
cleaning ...................................207
cluster ........................................10
lighting up panel and interior ...31
J
Jack ............................................184
positioning ...............................184
storage .....................................184
Jump-starting your vehicle ......190
K
Keyless entry system .................84
autolock .....................................86
keypad .......................................84
locking and unlocking doors ....86
programming entry code .........84
Keys .......................................72, 91
positions of the ignition .........164
L
Lamps
autolamp system .......................29
bulb replacement
specifications chart ..................34
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
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