Seating and Safety Restraints 95Seating 95
Safety restraints 102
Airbags 116
Child restraints 131
Tires, Wheels and Loading 143Tire information 143
Vehicle loading 157
Trailer towing 162
Recreational towing 162
Driving 164Starting 164
Brakes 168
Traction Control™/AdvanceTrac 170
Transmission operation 171
Roadside Emergencies 175Getting roadside assistance 175
Hazard flasher switch 176
Fuel pump shut-off switch 177
Fuses and relays 177
Changing tires 184
Lug nut torque 189
Jump starting 190
Wrecker towing 195
Customer Assistance 196Reporting safety defects (U.S. only) 202Table of Contents
2
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus)
• A final example for your vehicle with 1400 lb. (635 kg) of cargo and
luggage capacity. You and one of your friends decide to pick up
cement from the local home improvement store to finish that patio
you have been planning for the past 2 years. Measuring the inside of
the vehicle with the rear seat folded down, you have room for 12-100
lb. (45 kg) bags of cement. Do you have enough load capacity to
transport the cement to your home? If you and your friend each weigh
220 lb. (99 kg), the calculation would be: 1400 – (2 x 220) – (12 x
100) = 1400 – 440 – 1200 = – 240 lb. No, you do not have enough
cargo capacity to carry that much weight. In metric units, the
calculation would be: 635 kg — (2 x 99 kg) — (12 x 45 kg) = 635 —
198 — 540 = —103 kg. You will need to reduce the load weight by at
least 240 lb. (104 kg). If you remove 3-100 lb. (45 kg) cement bags,
then the load calculation would be:
1400 – (2 x 220) – (9 x 100) = 1400 – 440 – 900 = 60 lb. Now you
have the load capacity to transport the cement and your friend home.
In metric units, the calculation would be: 635 kg — (2 x 99 kg) — (9
x 45 kg) = 635 — 198 — 405 = 32 kg.
The above calculations also assume that the loads are positioned in your
vehicle in a manner that does not overload the Front or the Rear Gross
Axle Weight Rating specified for your vehicle on the Safety Compliance
Certification Label found on the edge of the driver’s door.
TRAILER TOWING
Never tow a trailer with this vehicle. Your vehicle is not
equipped to tow. No towing packages are available through an
authorized dealer.
RECREATIONAL TOWING
Follow these guidelines for your specific powertrain combination to tow
your vehicle for personal travel (such as behind a recreational vehicle or
moving truck).
In case of roadside emergency with a disabled vehicle, please refer to the
Wrecker towing section in the Driving chapter.
These guidelines are designed to ensure that your transmission is not
damaged due to insufficient lubrication.
2006 Zephyr (378)
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USA (fus)Tires, Wheels and Loading
162
ROADSIDE ASSISTANCE
Getting roadside assistance
To fully assist you should you have a vehicle concern, Ford Motor Company
offers a complimentary roadside assistance program. This program is
separate from the New Vehicle Limited Warranty. The service is available:
• 24–hours, seven days a week
• for the New Vehicle Limited Warranty period of three years or 36,000
miles (60,000 km), whichever occurs first on Ford and Mercury vehicles,
and four years or 50,000 miles (80,000 km) on Lincoln vehicles.
Roadside assistance will cover:
• a flat tire change with a good spare (except Ford GT which has a tire
inflation kit)
• battery jump start
• lock-out assistance (key replacement cost is the customer’s responsibility)
• fuel delivery – Independent Service Contractors, if not prohibited by
state, local or municipal law shall deliver up to 2.0 gallons (7.5L) of
gasoline or 5 gallons (18.9L) of diesel fuel to a disabled vehicle. Fuel
delivery service is limited to two no-charge occurrences within a
12-month period.
• winch out – available within 100 feet (30.5 meters) of a paved or
county maintained road, no recoveries.
• towing – Ford/Mercury/Lincoln eligible vehicle towed to an authorized
dealer within 35 miles (56.3 km) of the disablement location or to the
nearest authorized dealer. If a member requests to be towed to an
authorized dealer more than 35 miles (56.3 km) from the disablement
location, the member shall be responsible for any mileage costs in
excess of 35 miles (56.3 km).
Trailers shall be covered up to $100 if the disabled eligible vehicle
requires service at the nearest authorized dealer. If the trailer is disabled,
but the towing vehicle is operational, the trailer does not qualify for any
roadside services.
Canadian customers refer to your Owner Information Guide for
information on:
• coverage period
• exact fuel amounts
• towing of your disabled vehicle
2006 Zephyr (378)
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USA (fus) Roadside Emergencies
175
When driving with the full-size dissimilar spare tire/wheel additional
caution should be given to:
• Towing a trailer
• Driving vehicles equipped with a camper body
• Driving vehicles with a load on the cargo rack
Drive cautiously when using a full-size dissimilar spare tire/wheel and
seek service as soon as possible.
How to change a flat tire
To help prevent the vehicle from moving when you change a tire,
be sure the parking brake is set, then block (in both directions)
the wheel that is diagonally opposite (other side and end of the
vehicle) to the tire being changed.
If the vehicle slips off the jack, you or someone else could be
seriously injured.
Do not attempt to change a tire on the side of the vehicle close
to moving traffic. Pull far enough off the road to avoid the
danger of being hit when operating the jack or changing the wheel.
Before changing the tire:
1. Park on a level surface.
2. Activate the hazard flashers.
3. Place the gearshift lever in P (Park).
4. Set the parking brake.
5. Turn off the ignition.
2006 Zephyr (378)
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USA (fus)Roadside Emergencies
186
7. Remove the jack and fully tighten
the lug nuts in the order shown.
Refer to Wheel lug nut torque
specifications later in this chapter
for the proper lug nut torque
specification.
8. Unblock the wheels.
Stowing the wheel and jack
1. Fully collapse the jack and place it back in the storage area in the
trunk.
2. Replace the jack retention bolt to secure the jack.
3. Place the tire in the storage bid in the trunk.
4. Replace the cover plate and bolt.
• When storing a flat road tire, flip the cover plate over and use the long
bolt.
• When storing the temporary spare tire, replace the cover plate and
use the short bolt.
5. Secure the bolt using the lug wrench.
6. Insert the lug wrench and bolt in the tool bag and place over the jack.
7. Replace the carpeted load floor panel.
WHEEL LUG NUT TORQUE SPECIFICATIONS
Retighten the lug nuts to the specified torque at 500 miles (800 km)
after any wheel disturbance (tire rotation, changing a flat tire, wheel
removal, etc.).
Bolt size Wheel lug nut torque*
lb. ft. N • m
M12 x 1.5 100 135
* Torque specifications are for nut and bolt threads free of dirt and
rust. Use only Ford recommended replacement fasteners. 1
43
25
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USA (fus) Roadside Emergencies
189
WRECKER TOWING
If you need to have your vehicle towed, contact a professional towing
service or, if you are a member of a roadside assistance program, your
roadside assistance service provider.
It is recommended that your vehicle be towed with a wheel lift or flatbed
equipment. Do not tow with a slingbelt. Ford Motor Company has not
approved a slingbelt towing procedure.
If the vehicle is towed by other means or incorrectly, vehicle
damage may occur.
If your vehicle is to be towed using wheel lift equipment, the non-lifted
wheels must be place on a dolly to prevent damage to the vehicle.
Ford Motor Company produces a towing manual for all authorized tow
truck operators. Have your tow truck operator refer to this manual for
proper hook-up and towing procedures for your vehicle.
2006 Zephyr (378)
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USA (fus) Roadside Emergencies
195
authorized dealer to resolve a factory-related vehicle service concern
have been unsatisfactory, Ford of Canada participates in an impartial
third party mediation/arbitration program administered by the Canadian
Motor Vehicle Arbitration Plan (CAMVAP).
The CAMVAP program is a straight-forward and relatively speedy alternative
to resolve a disagreement when all other efforts to produce a settlement
have failed. This procedure is without cost to you and is designed to
eliminate the need for lengthy and expensive legal proceedings.
In the CAMVAP program, impartial third-party arbitrators conduct
hearings at mutually convenient times and places in an informal
environment. These impartial arbitrators review the positions of the
parties, make decisions and, when appropriate, render awards to resolve
disputes. CAMVAP decisions are fast, fair, and final as the arbitrator’s
award is binding both to you and Ford of Canada.
CAMVAP services are available in all territories and provinces. For more
information, without charge or obligation, call your CAMVAP Provincial
Administrator directly at 1-800-207-0685.
FORD EXTENDED SERVICE PLAN
You can get more protection for your new car or light truck by
purchasing Ford Extended Service Plan (Ford ESP) coverage. It provides
the following:
• Benefits during the warranty period depending on the plan you
purchase (such as: reimbursement for rentals; coverage for certain
maintenance and wear items).
• Protection against covered repair costs after your Bumper-to-Bumper
Warranty expires.
You may purchase Ford ESP from any participating authorized dealer.
There are several plans available in various time, distance and deductible
combinations which can be tailored to fit your own driving needs. Ford
ESP also offers reimbursement benefits for towing and rental coverage.
When you buy Ford ESP, you receive Peace-of-Mind protection
throughout the United States and Canada, provided by a network of
more than 4,600 participating authorized dealers.
If you did not take advantage of the Ford Extended Service Plan at the
time of purchasing your vehicle, you may still be eligible. Since this
information is subject to change, please ask your authorized dealer for
complete details about Ford Extended Service Plan coverage options, or
visit the Ford ESP website at www.ford-esp.com.
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus)Customer Assistance
200
Safety defects, reporting ..........202
Safety restraints ........102, 106–110
BeltMinder ............................111
extension assembly ................115
for adults .........................107–109
for children .....................131–132
Occupant Classification
Sensor ......................................104
safety belt maintenance .........115
warning light and chime ........110
Safety seats for children ..........135
Safety Compliance
Certification Label ....................246
Seat belts
(see Safety restraints) .............102
Seats ............................................95
child safety seats ....................135
climate control ..........................99
front seats .................................95
heated ........................................22
memory seat .......................80, 98
SecuriLock passive anti-theft
system ..........................................89
Servicing your vehicle ..............210
Side air curtain .........................128
Spark plugs, specifications ......240,
244
Specification chart,
lubricants ...........................242, 244
Speed control ..............................53
Starting your vehicle ........164–166
jump starting ..........................190
Steering
speed sensitive .......................171
Steering wheel
controls ......................................56
tilting .........................................47 T
Tilt steering wheel ......................47
Tires ...........................143–144, 184
alignment ................................150
care ..........................................147
changing ..........................184, 186
checking the pressure ............147
inflating ...................................145
label .........................................156
replacing ..................................149
rotating ....................................151
safety practices .......................149
sidewall information ...............152
snow tires and chains ............157
spare tire .................................184
terminology .............................144
tire grades ...............................144
treadwear ........................143, 148
Towing .......................................162
recreational towing .................162
trailer towing ..........................162
wrecker ....................................195
Traction control ........................170
Transaxle
fluid, checking and adding
(automatic) .............................237
Transmission .............................171
brake-shift interlock (BSI) ....171
fluid, refill capacities ..............241
lubricant specifications ..242, 244
Trunk ...........................................76
remote release ....................71, 80
Turn signal ..................................33
V
Vehicle dimensions ...................244
Vehicle Identification Number
(VIN) ..........................................247
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus) Index
255