2006 Lancia Thesis service

311
SCHEDULED
SERVICING
Correct maintenance of the car is
essential for ensuring it stays in tip-
top condition for a long time to
come.
This is why LANCIA has pro-
grammed a number of service oper-
ations every 20,000 kilometres:
IMPORTANTThe Manufacturer
requires the Service Schedule
coupon related checks to be carried
out. Failure to do so could result in
the warranty being cancelled for
those defects that can be attributed
to such failure.Scheduled Servicing is performed
at all Lancia Dealershipsand
there is a set time scale for such
operations.
If it is seen that further replace-
ments or repairs are necessary in
addition to the work being carried
out, these will only be done after the
customer has given his/her consent.IMPORTANTYou are recom-
mended to get in touch with a
Lancia Dealershipimmediately if
any minor running problems crop
up without waiting for the next
coupon.
CAR MAINTENANCE

312
SERVICE SCHEDULE
20 40 60 80 100 120 140 160 180 thousands of kilometres
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ççççç ççççCheck tyre conditions and wear; adjust pressure, if required
Check primary and secondary battery charge status
Check wear of windscreen/rear window blades
Check rear disc brake pad wear
Inspect conditions of: underbody protection and outside
bodywork, piping (exhaust - fuel lines - brake lines), rubber parts
(boots, sleeves, bushings, etc.), brake and fuel line hoses
Check for bonnet and boot lock cleanness, lever cleanness
and lubrication
Sight check for conditions of Poly-V accessory drive belt
Check diesel engine smokiness in exhaust
Replace fuel filter (JTD versions)
Check fuel evaporation system operation
Replace air cleaner cartridge (petrol versions)
Replace air cleaner cartridge (JTD versions)
Check and top up fluids (engine coolant, brakes,
hydraulic clutch, power steering, windscreen washer, battery, etc.)

315
Do not smoke while
working in the engine
compartment: the pres-
ence of flammable gas and
vapour could cause a fire.
Be careful not to mix up
the various types of fluids
when you are topping up:
they are all mutually incompati-
ble and could damage the car.
Maintenance of your car
should be entrusted to a
Lancia Dealership. For
ordinary routine maintenance
operations which you are able to
carry out yourself, ensure that
you have the necessary tools and
original Lancia spare parts and
fluids available. Do not carry out
servicing operations if you have
no experience.IMPORTANT - Engine oil
If the car is normally driven in one
of the following particularly severe
conditions:
– towing a trailer
– on dirty roads
– for short, repeated trips (less
than 7-8 km) with outside tempera-
ture below zero
– with engine frequently idling or
for long distances at low speed (e.g.
taxi, door-to-door deliveries) or pro-
longed storage
change the engine oil more frequent-
ly than shown in the Service
Schedule.
IMPORTANT - Air cleaner
Replace the air cleaner more fre-
quently than shown in the Service
Schedule if the car is used on dusty
roads.
If you are in doubt about how often
the engine oil or the air cleaner
should be changed in relation to how
you use the car, contact a Lancia
Dealership.

316
IMPORTANT - Diesel filter
The different grades of purity in
diesel fuel normally available might
make it necessary to replace the fil-
ter more frequently than indicated
in the Service Schedule. If the engine
misfires it shows the filter needs
changing.IMPORTANT - Dust/pollen filter
If the car is often used in dusty or
extremely polluted environments,
you should change the filter element
more frequently. It should be
changed especially if the amount of
air introduced into the passenger
compartment is reduced.IMPORTANT - Battery
The charge in your battery should
be checked, where possible at the
start of the winter, to limit the risk
of the battery electrolyte freezing.
This check should be carried out
more frequently if the car is mainly
used for short trips or if it is fitted
with accessories that permanently
take in electricity even when the
ignition key is removed, especially in
the case of after market accessories.
If the car is used in very hot cli-
mates or particularly demanding
conditions check the battery elec-
trolyte more frequently than shown
in the “Service Schedule” in the
“Car maintenance” chapter.

323
Oil consumption is ex-
tremely low. If the oil level
needs topping up again af-
ter a short period of time, have the
system checked for leakage at a
Lancia Dealership.BRAKE AND HYDRAULIC
CLUTCH FLUID (fig. 16)
Unscrew cap A: check that the fluid
level in the reservoir is at maximum.
Fluid level in the reservoir shall not
exceed the MAXmark.
If fluid has to be added, it is sug-
gested to use the brake fluid in table
"Fluids and lubricants" (see chapter
"Technical characteristics").
NOTEClean accurately the tank cap
Aand the surrounding surface.
Prevent brake fluid, which
is highly corrosive, from
coming into contact with
painted parts. Should it happen,
immediately wash with water.
Do not let the power
steering fluid come into
contact with hot engine
parts. It catches fire very easily.
fig. 16
L0A0294b
– Refit hose C.
– Refit cap Aand check for seal
proper positioning into its seat, then
secure the cap with screws B.At plug opening, pay maximum at-
tention in order to prevent any impu-
rities from entering the tank.
For topping up, always use a funnel
with integrated filter with mesh equal
to or lower than 0.12 mm.
IMPORTANT Brake fluid absorbs
moisture, for this reason, if the car is
mainly used in areas with a high de-
gree of atmospheric humidity, the
fluid should be replaced at more fre-
quent intervals than specified in the
“Service schedule”.

325
AIR CLEANER
The air cleaner is connected to the
air temperature and intake sensors
which send the electrical signals
required for the correct operation of
the injection and ignition system to
the control unit.
Consequently, the cleaner must
always be in perfect conditions to
ensure correct operation of the
engine and in order to contain con-
sumption and exhaust emissions.Replace the air cleaner
more frequently than
shown in the Service
Schedule if the car is used on
dusty roads.
The cleaner can be dam-
aged if it is cleaned and
consequently the engine
can be damaged.
DIESEL FILTER
(JTD versions)
DRAINING THE
CONDENSE
The presence of water in
the fuel feed circuit can
severely damage the
injection system and make the
engine misfire. Go to a Lancia
Dealership as soon as possible
when the cwarning light comes
on together with message
“WATER IN DIESEL FILTER” on
the multifunction display to have
the bleeding operation carried
out.
The air cleaner replace-
ment procedure is pro-
vided for indicative pur-
poses only. Have the operation
carried out at a Lancia
Dealership. Car safety can be
compromised if the cleaner
replacement procedure herein
described is not carried out cor-
rectly.

326
Batteries contain sub-
stances that are very
harmful for the environ-
ment. You are advised to have the
battery changed at a Lancia
Dealership. It is properly
equipped for disposing of used
batteries in an environmentally-
friendly way that complies with
the law.
With the battery flat, or
after the interruption of
one of the protection
fuses, or if you want to disconnect
a loaded battery (e.g. for a car
stop period), before opening the
luggage compartment bonnet
carefully read and comply with
the instructions contained in the
paragraph “If battery is to be dis-
connected” in the chapter “In an
emergency”.
DUST/POLLEN
FILTER
This filter has a mechanical/elec-
trostatic air filtering action, provid-
ed that windows and doors are
closed.
Have the dust/pollen filter checked
once a year at a Lancia Dealership,
preferably at the onset of summer.
If the car is often used in dusty or
extremely polluted environments,
have the filter replaced more fre-
quently than specified in the Service
Schedule.
IMPORTANTFailure to replace
this filter can significantly reduce
climate control system effectiveness.
BATTERY
The battery is of the “Low
Maintenance” type and is fitted with
an indicator A(fig. 18) for checking
the electrolyte level and battery
charge.
Under normal condition of use top-
ping up the electrolyte with distilled
water is therefore not required. A
periodical check is however neces-
sary to make sure it is in efficient
conditions through the indicator on
the battery cover which should be
dark in colour with a green central
area.If the indicator is a bright colour,
or dark without the green central
area, contact a Lancia Dealership.
fig. 18
L0A0164b

328
CHARGING THE BATTERY
IMPORTANTThe battery charg-
ing procedure is described only for
information purposes since this
operation must be carried out by a
Lancia Dealership.
Charging should be slow at a low
amp rating for about 24 hours.
Charging for a longer period of time
may damage the battery.
Before reloading care-
fully read and comply with
instructions contained in
the paragraph “If battery is to be
disconnected” in the chapter “In
an emergency”.
To charge the battery proceed as
follows:
– Disconnect battery negative ter-
minal (–).
– Connect the battery charger wires
to the battery terminals and check
for proper bias.
– Turn the battery charger on.– After charging, turn the battery
charger off before disconnecting it
from the battery.
– Reconnect the battery negative
terminal (–).
The liquid in the battery
is poisonous and corrosive.
Do not let it touch the skin
or eyes. Recharging the battery
should be done in a well-venti-
lated area and away from naked
flames or possible sources of
sparks: explosion and fire risk.
Never attempt to charge
a frozen battery: it must
be thawed first, otherwise
it may explode. If freezing has
took place, the battery should be
checked before charging by spe-
cialised personnel, to make sure
that the internal elements are not
damaged and that the body is not
cracked, with the risk of leaking
poisonous and corrosive acid.IMPORTANTA battery which is
kept at a charge of less than 50% for
any length of time will be damaged
by sulphation leading to a reduction
in cranking power and a higher risk
of the battery electrolyte freezing
(this may even occur at –10 °C). If
the car is inactive for a long period
of time, refer to “Storing the car”, in
chapter “Driving your car”.
REPLACING THE
BATTERY
If required, replace the battery
with a genuine spare part presenting
the same specifications. If a battery
with different specifications is fitted,
the frequencies shown in the Service
Schedule in this chapter will no
longer apply. Refer to the instruc-
tions provided by the battery
Manufacturer.
IMPORTANTBefore opening the
luggage compartment bonnet to dis-
connect the battery, carefully read
and comply with instructions con-
tained in the paragraph “If battery is
to be disconnected” in the chapter
“In an emergency”.