Page 291 of 3383

AT-216
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: November 20092006 QX56
2. CHECK 1ST POSITION SWITCH CIRCUIT
With CONSULT-II
1. Turn ignition switch “ ON”.
2. Select "ECU INPUT SIGNALS" in "DATA MONITOR" mode for "A/T" with CONSULT-II.
3. Read out "1 POSITION SW" switch moving selector lever to each position.
Without CONSULT-II
1. Turn ignition switch “ ON”. (Do not start engine)
2. Check voltage between A/T device harness connector terminal and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3. CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to AT- 1 2 , "
Checking Automatic
Transmission Fluid (ATF)" .
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
Monitor item Condition Display value
1 POSITION SW When setting the selector
lever to "1" position.
ON
When setting selector
lever to other positions. OFF
LCIA0339E
Item Connector No. Terminal No. Condition Data
(Approx.)
1st position switch M203 7 - Ground When setting
the selector
lever to "1"
position.
0V
When setting
selector lever
to other posi-
tions. Battery volt-
age
LCIA0341E
SAT638A
Page 294 of 3383

TROUBLE DIAGNOSIS FOR SYMPTOMSAT-219
DE
F
G H
I
J
K L
M A
B
AT
Revision: November 2009 2006 QX56
3. CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to AT- 1 2 , "
Checking Automatic
Transmission Fluid (ATF)" .
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4. CHECK CONTROL CABLE
Check the control cable.
Refer to AT- 2 2 7 , "Checking of A/T Position" .
OK or NG
OK >> GO TO 5.
NG >> Adjust control cable. Refer to AT- 2 2 7 , "
Adjustment of A/
T Position" .
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 3 0 , "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 1 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 1 ,
"Symptom Chart" (Symptom No.53).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK SYMPTOM
Check again. Refer to AT- 5 9 , "
Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
SAT638A
LCIA0345E
SCIA5199E
Page 303 of 3383
AT-228
ON-VEHICLE SERVICE
Revision: November 20092006 QX56
ON-VEHICLE SERVICEPFP:00000
Oil PanECS00EPZ
REMOVAL AND INSTALLATION
Removal
1. Drain A/T fluid. Refer to AT- 1 2 , "Changing Automatic Transmission Fluid (ATF)" .
2. Remove oil pan and gasket.
3. Check foreign materials in oil pan to help determine cause of malfunction. If the A/T fluid is very dark, has some burned smell, or contains foreign particles, friction material (clutches, band) may need replacement.
A tacky film that will not wipe clean indicates varnish build up. Varnish can cause valves, servo, and
clutches to stick and can inhibit pump pressure.
CAUTION:
If friction material is detected, flush the transmission cooler after repair. Refer to AT- 1 4 , "
A/T Fluid
Cooler Cleaning" .
4. Remove magnets from oil pan.
Installation
1. Install the oil pan magnets as shown.
SCIA2308E
SCIA5200E
SCIA5200E
Page 304 of 3383
ON-VEHICLE SERVICEAT-229
DE
F
G H
I
J
K L
M A
B
AT
Revision: November 2009 2006 QX56
2. Install the oil pan and new oil pan gasket.
CAUTION:
Do not reuse the oil pan gasket.
Completely remove all moisture, oil and old gasket from
the oil pan gasket mating surfaces and holes.
Always replace the oil pan bolts as they are self-sealing.
Be sure the oil pan drain plug hole is located to the rear
of the transmission assembly.
Partially install the oil pan bolts in a criss-cross pattern to
prevent dislocation of the gasket.
Be careful not to pinch harnesses.
3. Tighten new oil pan bolts in numerical order as shown.
4. Install drain plug in oil pan with new gasket. CAUTION:
Do not reuse the drain plug gasket.
5. Refill the transmission assembly with fluid. Refer to AT- 1 2 , "
Changing Automatic Transmission Fluid
(ATF)" .
SCIA2308E
Oil pan bolts : 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA4113E
Drain plug : 34 N·m (3.5 kg-m, 25 ft-lb)
Page 312 of 3383
ON-VEHICLE SERVICEAT-237
DE
F
G H
I
J
K L
M A
B
AT
Revision: November 2009 2006 QX56
13. Connect revolution sensor connector.
14. Securely fasten revolution sensor harness with terminal clips.
15. Install oil pan to transmission case. Refer to AT- 2 2 8 , "
Installation" .
16. Pull up A/T assembly harness connector. CAUTION:
Be careful not to damage connector.
17. Install snap ring to A/T assembly harness connector.
18. Connect A/T assembly harness connector.
19. Pour ATF into transmission assembly. Refer to AT- 1 2 , "
Chang-
ing Automatic Transmission Fluid (ATF)" .
20. Connect the negative battery terminal
CAUTION:
After completing installation, check A/T fluid leakage and fluid
level. Refer to AT- 1 2 , "
Changing Automatic Transmission Fluid
(ATF)" , AT- 1 2 , "Checking Automatic Transmission Fluid (ATF)"
.
SCIA5024E
SCIA7022E
SCIA5038E
SCIA5039E
Page 314 of 3383
ON-VEHICLE SERVICEAT-239
DE
F
G H
I
J
K L
M A
B
AT
Revision: November 2009 2006 QX56
Installation
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque. Refer to AT- 2 5 0 , "
Components" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T temperature sensor 2 harness with terminal clip.
5. Install oil pan to transmission case. Refer to AT- 2 2 8 , "
Installation" .
6. Connect the negative battery terminal
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to AT- 1 2 , "
Changing
Automatic Transmission Fluid (ATF)" , AT- 1 2 , "Checking Automatic Transmission Fluid (ATF)" .
SCIA5264E
SCIA5253E
SCIA5023E
SCIA5146E
Page 315 of 3383

AT-240
ON-VEHICLE SERVICE
Revision: November 20092006 QX56
Rear Oil SealECS00EQ1
REMOVAL AND INSTALLATION
Removal
1. Remove rear propeller shaft. Refer to PR-9, "REMOVAL" .
2. Remove transfer from transmission (4WD models). Refer to TF-
145, "REMOVAL" .
3. Remove rear oil seal using suitable tool. CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (4WD models).
Installation
1. Install new rear oil seal until it is flush with component face intothe extension case (2WD models) using Tool, or adapter case
(4WD models) using suitable tool.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
2. Install transfer to transmission (4WD models). Refer to TF-145,
"INSTALLATION" .
3. Install rear propeller shaft. Refer to PR-9, "
INSTALLATION" .
CAUTION:
After completing installation, check for A/T fluid leakage and
fluid level. Refer to AT- 1 2 , "
Changing Automatic Transmission
Fluid (ATF)" and AT- 1 2 , "Checking Automatic Transmission
Fluid (ATF)" .
SCIA5254E
Tool number : ST33400001 (J-26082)
SCIA5583E
Page 320 of 3383

TRANSMISSION ASSEMBLYAT-245
DE
F
G H
I
J
K L
M A
B
AT
Revision: November 2009 2006 QX56
INSTALLATION
Installation of the remaining components is in the reverse order of the removal, while paying attention to the
following:
When installing transmission to the engine, attach the bolts as shown.
NOTE:
*: No.2 bolt also secures air breather vent.
CAUTION:
When replacing an engine or transmission you must
make sure the dowels are installed correctly during re-
assembly.
Improper alignment caused by missing dowels may
cause vibration, oil leaks or breakage of drivetrain com-
ponents.
Align the positions of bolts for drive plate with those of the torque
converter, and temporarily tighten the bolts. Then tighten the
bolts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission
rotates freely without binding.
Install crankshaft position sensor (POS).
After completing installation check fluid leakage, fluid level and
the positions of A/T. Refer to AT- 1 2 , "
Checking Automatic Transmission Fluid (ATF)" , AT- 2 2 7 , "Checking
of A/T Position" and AT- 2 2 7 , "Adjustment of A/T Position" .
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
LCIA0371E
LCIA0335E