2006 INFINITI QX56 radiator cap
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CO-12Revision: November 2009
ENGINE COOLANT
2006 QX56
4. Install the Tool by installing the radiator cap adapter onto theradiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the coolant mixture container that is placed at floor level. Make sure the ball valve is in the closed
position.
Use Genuine NISSAN Long Life Anti-freeze coolant or equiv-
alent, mixed 50/50 with distilled water or demineralized water.
Refer to MA-12, "
ANTI-FREEZE COOLANT MIXTURE
RATIO" .
6. Install an air hose to the venturi assembly, the air pressure must be within specification.
CAUTION:
The compressed air supply must be equipped with an air
dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open the ball valve on the refill hose slightly. Coolant will be visible ris-
ing in the refill hose. Once the refill hose is full of coolant, close the ball valve. This will purge any air
trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude
locations, refer to the vacuum specifications based on the alti-
tude above sea level.
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening and install the radiator cap.
12. Remove the non-vented reservoir cap.
13. Fill the cooling system reservoir tank to the specified level. Run the engine to warm up the cooling system and top up the system as necessary before installing the vented reservoir cap.
FLUSHING COOLING SYSTEM
1. Drain the water from the engine cooling system. Refer to CO-11, "DRAINING ENGINE COOLANT" .
2. Fill the radiator and the reservoir tank (to the “MAX ” line), with water. Reinstall the radiator cap and leave
the vented reservoir cap off.
3. Run the engine until it reaches normal operating temperature. Cooling system capacity
(with reservoir)
: Refer to
MA-11, "
Fluids
and Lubricants" .
Compressed air
supply pressure : 5.7 - 8.5 kPa (5.6 - 8.4 kg/cm
2 ,
80 - 120 psi)
LLIA0058E
Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum
LLIA0057E
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CO-14Revision: November 2009
RADIATOR
2006 QX56
RADIATORPFP:21400
Removal and InstallationEBS00REB
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator.
REMOVAL
CAUTION:
Perform when the engine is cold.
1. Remove engine room cover. Refer to EM-12, "
Removal and Installation" .
2. Drain engine coolant from the radiator. Refer to CO-11, "
DRAINING ENGINE COOLANT" .
3. Remove air cleaner and air duct assembly. Refer to EM-15, "
Removal and Installation" .
4. Disconnect A/T fluid cooler hoses.
Install blind plug to avoid leakage of A/T fluid.
5. Disconnect radiator upper and lower hoses from radiator. CAUTION:
Do not allow coolant to contact drive belts.
WBIA0694E
1. Radiator 2. Bolt 3. Mounting rubber
4. A/T fluid cooler hose 5. Radiator hose (lower) 6. Flaps
7. Radiator shroud (upper) 8. Radiator shroud (lower) 9. Drain plug
10. Radiator hose (upper) 11. Reservoir tank hose 12. By-pass hose
13. Reservoir tank 14. Reservoir tank cap A. To radiator fill neck
B. To A/T cooler tube C. To water suction pipe D. To thermostat housing
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SERVICE DATA AND SPECIFICATIONS (SDS)CO-23
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00REH
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (US gal, Imp gal)
THERMOSTAT
RADIATOR
Unit: kPa (kg/cm2 , psi)
Engine coolant capacity with reservoir tank ("MAX" level)14.4 (3 3/4, 3 1/8)
Valve opening temperature80 - 84°C (176 - 183 °F)
Maximum valve lift More than 10 mm/95°C (0.39 in/203°F)
Valve closing temperature 77°C (171°F) or higher
Reservoir cap relief pressure Standard 95 - 125 (0.97- 1.28, 14 - 18)
Leakage test pressure 137 (1.4, 20)
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EC-20Revision: November 2009
PREPARATION
2006 QX56
PREPARATIONPFP:00002
Special Service ToolsUBS00KZ4
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.Tool number
(Kent-Moore No.)
Tool name Description
EG17650301
(J-33984-A)
Radiator cap tester
adapter Adapting radiator cap tester to radiator cap and ra-
diator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV10117100
(J-36471-A)
Heated oxygen sensor
wrench Loosening or tightening heated oxygen sensors
with 22 mm (0.87 in) hexagon nut
KV10114400
(J-38365)
Heated oxygen sensor
wrench Loosening or tightening heated oxygen sensors
a: 22 mm (0.87 in)
(J-44626)
Air fuel ratio (A/F) sen-
sor wrench Loosening or tightening air fuel ratio (A/F) sensor 1
(J-44321)
Fuel pressure gauge
kit Checking fuel pressure
(J-44321-6)
Fuel pressure adapter Connecting fuel pressure gauge to quick connec-
tor type fuel lines.
(J-45488)
Quick connector re-
lease Remove fuel tube quick connectors in engine
room.
S-NT564
S-NT379
S-NT636
LEM054
LEC642
LBIA0376E
PBIC0198E
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TROUBLE DIAGNOSISEC-95
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1 - 6: The numbers refer to the order of inspection.Exhaust Exhaust manifold/Tube/Muffler/
Gasket 55555 55 5 EM-21
,
EX-
3Three way catalyst
Lubrica-
tion Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5EM-24
,
LU-
13 , LU-10 ,
LU-11
Oil level (Low)/Filthy oil LU-7
Cooling Radiator/Hose/Radiator filler cap
55555 55 45 CO-14
Thermostat
5CO-21
Water pump CO-19
Water galleryCO-8
Cooling fan5CO-17
Coolant level (Low)/Contami-
nated coolant 5
CO-10
IVIS (INFINITI Vehicle Immobilizer System —
NATS) 11
BL-137
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
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EC-474Revision: November 2009
DTC P1217 ENGINE OVER TEMPERATURE
2006 QX56
On Board Diagnosis LogicUBS00H8V
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to MA-13, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-8, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to MA-12, "
ANTI-FREEZE COOLANT MIXTURE
RATIO" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckUBS00H8W
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap and/or reservoir tank cap when the engine is hot. Serious burns could
be caused by high pressure fluid escaping from the radiator and/or reservoir tank.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-478,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-478,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
Cooling fan
IPDM E/R (Cooling fan relay)
Radiator hose
Radiator
Radiator cap
Reservoir tank
Reservoir tank cap
Water pump
Thermostat
For more information, refer to EC-481,
"Main 12 Causes of Overheating" .
SEF621W
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DTC P1217 ENGINE OVER TEMPERATUREEC-479
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4. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the
pressure drops.
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak. Refer to CO-10, "
CHECK-
ING COOLING SYSTEM FOR LEAKS" .
Hose
Radiator
Radiator cap
Water pump
Reservoir tank
5. CHECK RESERVOIR TANK CAP
Apply pressure to cap with a tester.
OK or NG
OK >> GO TO 6.
NG >> Replace reservoir tank cap.
6. CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures. It should seat tightly.
2. Check valve opening temperature and valve lift.
3. Check if valve is closed at 5 °C (9 °F) below valve opening tem-
perature.
For details, refer to CO-21, "
THERMOSTAT AND WATER PIP-
ING" .
OK or NG
OK >> GO TO 7.
NG >> Replace thermostat
7. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-196, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace engine coolant temperature sensor. Testing pressure: 157 kPa (1.6 kg/cm
2 , 23 psi)
PBIC1528E
Reservoir tank cap
relief pressure:
95 - 125 kPa (0.97 - 1.28 kg/cm2
, 14 - 18 psi)
SLC755A
Valve opening temperature: 82 °C (180 °F) [standard]
Valve lift: More than 10.0 mm/95°C
(0.394 in/203 °F)
SLC343
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DTC P1217 ENGINE OVER TEMPERATUREEC-481
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5. CHECK INTERMITTENT INCIDENT
Perform EC-144, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-18, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness connectors.
Main 12 Causes of OverheatingUBS00H8Z
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-6, "
OVERHEATING CAUSE ANALYSIS" .
Engine Step Inspection item
EquipmentStandardReference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture MA-11, "RECOM-
MENDED FLUIDS AND
LUBRICANTS"
3Coolant levelVisualCoolant up to MAX level
in reservoir tank and radi-
ator filler neck MA-13, "Changing
Engine Coolant"
4Reservoir tank capPressure tester 95 - 125 kPa
(0.97 - 1.28 kg/cm2 , 14 -
18 psi) (Limit) CO-10, "
CHECKING
RESERVOIR CAP"
ON*25Coolant leaksVisual
No leaks CO-10, "CHECKING
COOLING SYSTEM FOR
LEAKS"
ON*26ThermostatTouch the upper and
lower radiator hosesBoth hoses should be hot
CO-21, "THERMOSTAT
AND WATER PIPING"
ON*17Cooling fanCONSULT-IIOperating See trouble diagnosis for
DTC P1217 ( EC-473,
"DTC P1217 ENGINE
OVER TEMPERATURE"
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzer Negative
—
ON*
39Coolant temperature
gaugeVisual Gauge less than 3/4
when driving —
Coolant overflow to
reservoir tankVisual
No overflow during driving
and idling MA-13, "Changing
Engine Coolant"
OFF*410Coolant return from
reservoir tank to radia-
torVisual
Should be initial level in
reservoir tank MA-13, "Changing
Engine Coolant"
OFF 11Cylinder headStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-68, "Inspection After
Disassembly"
12Cylinder block and pis-
tonsVisual
No scuffing on cylinder
walls or piston EM-94, "Inspection After
Disassembly"