TROUBLE DIAGNOSIS
STC-31
[RAS]
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Revision: 2006 January2006 M35/M45
Diagnosis Procedure with Self-Diagnosis Function (Without CONSULT- I I )NGS000EL
DESCRIPTION
If a malfunction is detected in the system, the RAS warning lamp turns on and indicates the malfunction. At
that time, fail-safe activates, and then stops the function.
SELF-DIAGNOSIS PROCEDURE
1. Start engine.
2. Turn steering wheel left and right at 20
or more and 5 times or more within 10 seconds. And then depress
the service brake 5 times or more.
3. RAS warning lamp blinks (displays normal/malfunction).
SELF-DIAGNOSIS DISPLAY
RAS warning lamp blinks and displays the self-diagnostic results.
Only DTCs are displayed as the pattern shown in the figure, and
then repeat the display.
If all items are normal, RAS warning lamp blinks at 4 Hz cycle.
SELF-DIAGNOSIS DISPLAY ITEMS
HOW TO ERASE SELF-DIAGNOSIS
If there is the history data for when the fail-safe has activated in the past, erase the memory with CONSULT-II.
Refer to STC-29, "
How to Erase Self-Diagnostic Results" .
CAN CommunicationNGS000EM
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. Refer to LAN-34, "
CAN
Communication Unit" .
SGIA1243E
DTC (warning lamp blinks) Diagnosis item Inspection item
11 RAS control unitSTC-35, "
Inspection 1: RAS Control Unit Malfunction"
12 Motor power supplySTC-35, "Inspection 2: Motor Power Supply System"
13 Motor outputSTC-37, "Inspection 3: RAS Motor Output Malfunction"
21 Vehicle speed signalSTC-38, "Inspection 4: Vehicle Speed Signal"
22 Steering angle signalSTC-38, "Inspection 5: Steering Angle Signal Malfunction"
24 Rear wheel steering angle (main)STC-40, "Inspection 6: Rear Main Signal and Rear Sub Signal
Malfunction"
25 Rear wheel steering angle (sub)STC-40, "Inspection 6: Rear Main Signal and Rear Sub Signal
Malfunction"
26 VDCSTC-42, "Inspection 7: VDC Malfunction"
33 Engine speed signalSTC-43, "Inspection 8: Engine Speed Signal Malfunction"
STC-44
[RAS]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
Inspection 10: Stop Lamp Switch HarnessNGS000EZ
1. CHECK STOP LAMP SWITCH SIGNAL
With CONSULT-II
Select “STOP LAMP SW” on DATA MONITOR, and then check the stop lamp switch.
Without CONSULT-II
1. Turn ignition switch OFF, disconnect RAS control unit harness connector B127.
2. Operate brake pedal, and then check voltage between RAS con-
trol unit harness connector B127 and ground.
OK or NG
OK >> Stop lamp switch harness is normal.
NG >> Stop lamp switch harness malfunction. Repair circuit.
Inspection 11: RAS Warning Lamp HarnessNGS000F0
1. CHECK RAS WARNING LAMP SIGNAL
Turn ignition switch ON, and then check voltage between RAS con-
trol unit harness connector B127 and ground.
OK or NG
OK >> Perform self-diagnosis. Refer to STC-28, "SELF-DIAG
RESULT MODE" .
NG >> GO TO 2.
Measuring condition Data monitor
Brake pedal depressed ON
Brake pedal released OFF
SGIA1277E
RAS C/U Ground Measuring condition Voltage
Terminal 22 —Brake pedal depressed Battery voltage (approx. 12 V)
Brake pedal released Approx. 0 V
RAS C/U Ground Voltage
Terminal26 —Warning lamp OFF : Approx. 2.8 V or more
Warning lamp ON : Approx. 1.4 V or less
SGIA1278E
AWD SYSTEM
TF-13
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Revision: 2006 January2006 M35/M45
COMPONENTS FUNCTION DESCRIPTION
CAN CommunicationNDS000DE
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
For details, refer to LAN-34, "
CAN Communication Unit" .
Component parts Function
AWD control unit
Controls driving force distribution by signals from each sensor and switch from rear wheel driving
mode (0:100) to AWD mode (50:50).
2WD mode is available by fail-safe function if malfunction is detected in AWD system.
Wheel sensors Detects wheel speed.
AWD solenoid Controls electric controlled coupling by command current from AWD control unit.
Electric controlled coupling Transmits driving force to front final drive.
AWD warning lamp
Illuminates if malfunction is detected in electrical system of AWD system.
There is 1 blink in 2 seconds if rotation difference of front wheels and rear wheels is large.
There are 2 blinks in 1 second if load is still applied to driving parts.
ABS actuator and electric unit
(control unit)Transmits the following signals via CAN communication to AWD control unit.
Vehicle speed signal
Stop lamp switch signal (brake signal)
ECMTransmits the following signals via CAN communication to AWD control unit.
Accelerator pedal position signal
Engine speed signal
Unified meter and A/C amp. Transmits conditions of parking brake switch via CAN communication to AWD control unit.
TROUBLE DIAGNOSIS
TF-21
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Revision: 2006 January2006 M35/M45
*1 : The values are changed by throttle opening and engine speed.
*2 : Mode switch is not equipped, but displayed.
CONSULT-II Function (ALL MODE AWD/4WD)NDS000DM
FUNCTION
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
RR RH SENSOR [km/h] or [mph]Wheel speed (Rear wheel
right)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.Approximately equal to
the indication on speed-
ometer (Inside of
10%)
RR LH SENSOR [km/h] or [mph]Wheel speed (Rear wheel
left)Vehicle stopped 0.00 km/h (0.00 mph)
Vehicle running
CAUTION:
Check air pressure of tire under
standard condition.Approximately equal to
the indication on speed-
ometer (Inside of
10%)
BATTERY VOLT [V]Power supply voltage for
AWD control unitIgnition switch: ON Battery voltage
THRTL POS SEN [%] Throttle opening conditionWhen depressing accelerator pedal
(Value rises gradually in response to
throttle position.)0 - 100%
ETS SOLENOID [A]Monitored value of current at
AWD solenoidEngine running
At idle speedApprox. 0.000A
Engine running
When depressing accelerator
pedalApprox. 0.000 - 0.500A*1
STOP LAMP SW [ON/OFF]Condition of brake pedal
operationBrake pedal: Depressed ON
Brake pedal: Released OFF
ENG SPEED SIG [RUN/STOP] Condition of engine runningEngine stopped
(Engine speed: Less than 400 rpm)STOP
Engine running
(Engine speed: 400 rpm or more)RUN
ETS ACTUATOR [ON/OFF]Operating condition of AWD
actuator relay (integrated in
AWD control unit)Engine stopped (Ignition
switch: ON)OFF
Engine running ON
4WD WARN LAMP [ON/OFF] AWD warning lamp conditionAWD warning lamp: ON ON
AWD warning lamp: OFF OFF
4WD MODE SW*
2 [AUTO]Input condition from mode
switchAlways AUTO
4WD MODE MON [AUTO] Control status of AWD Engine running AUTO
DIS-TIRE MONI [mm]Improper size tire installed
conditionVehicle running with normal size tire
installed0-4 mm
Vehicle running with improper size
tire installed (Front/rear tire size dif-
ference, wear condition)4-8 mm, 8- mm
P BRAKE SW [ON/OFF] Condition of parking brakeParking brake operated ON
Parking brake not operated OFF Monitor item [Unit] Content Condition Display value
Diagnostic test mode FunctionReference
page
Self-diagnostic results
Self-diagnostic results can be read and erased quickly.TF-22
Data monitorInput/Output data in the AWD control unit can be read.TF-24
TF-24
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
DATA MONITOR MODE
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-39, "CONSULT-II Start Procedure" .
2. Touch “DATA MONITOR”.
3. Select from “SELECT MONITOR ITEM”, screen of data monitor mode is displayed.
NOTE:
When malfunction is detected, CONSULT-II performs REAL-TIME DIAGNOSIS.
Also, any malfunction detected while in this mode will be displayed at real time.
Display Item List
: Standard –: Not applicable
Monitor item (Unit)SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
FR RH SENSOR [km/h] or [mph]
Wheel speed calculated by front wheel
sensor RH signal is displayed.
FR LH SENSOR [km/h] or [mph]
Wheel speed calculated by front wheel
sensor LH signal is displayed.
RR RH SENSOR [km/h] or [mph]
Wheel speed calculated by rear wheel
sensor RH signal is displayed.
RR LH SENSOR [km/h] or [mph]
Wheel speed calculated by rear wheel
sensor LH signal is displayed.
BATTERY VOLT [V] – –
Power supply voltage for AWD control unit
THRTL POS SEN [%] – –
Throttle opening status is displayed.
ETS SOLENOID [A] – –
Monitored value of current at AWD sole-
noid
STOP LAMP SW [ON/OFF] – –
Stop lamp switch signal status via CAN
communication line is displayed.
ENG SPEED SIG [RUN/STOP] – –
Engine status is displayed.
ETS ACTUATOR [ON/OFF] – –
Operating condition of AWD actuator relay
(integrated in AWD control unit) is dis-
played.
4WD WARN LAMP [ON/OFF] – –
Control status of AWD warning lamp is dis-
played.
4WD MODE SW [AUTO] – –
Mode switch is not equipped, but dis-
played.
4WD MODE MON [AUTO] – –
Control status of AWD is displayed.
DIS-TIRE MONI [mm] – –
Improper size tire installed condition is dis-
played.
P BRAKE SW [ON/OFF] – –
Parking switch signal status via CAN com-
munication line is displayed.
Voltage [V] – –
The value measured by the voltage probe
is displayed.
Frequency [Hz] – –
The value measured by the pulse probe is
displayed. DUTY-HI (high) [%] – –DUTY-LOW (low) [%] – –
PLS WIDTH-HI [msec] – –
PLS WIDTH-LOW [msec] – –
TF-36
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 January2006 M35/M45
3. CHECK SYSTEM FOR AWD SOLENOID
Perform trouble diagnosis for AWD solenoid system. Refer to TF-28, "
AWD Solenoid" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK ELECTRIC CONTROLLED COUPLING
1. Turn ignition switch “OFF”.
2. Set the selector lever to “N” (neutral) position and disengage the parking brake.
3. Lift up the vehicle.
4. Rotate the rear propeller shaft by hand.
5. Hold front propeller shaft lightly.
Does front propeller shaft rotate?
YES >> Replace electric controlled coupling for mechanical malfunction (clutch sticking etc.). Refer to TF-
45, "Disassembly and Assembly" .
NO >> GO TO 5.
5. SYMPTOM CHECK
Check again.
OK or NG
OK >>INSPECTION END
NG >> GO TO 6.
6. CHECK AWD CONTROL UNIT
Check AWD control unit input/output signal. Refer to TF-20, "
AWD Control Unit Input/Output Signal Reference
Va l u e s" .
OK or NG
OK >>INSPECTION END
NG >> Check AWD control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
Vehicle Does Not Enter AWD Mode Even Though AWD Warning Lamp Turned to
OFF
NDS000DX
DIAGNOSTIC PROCEDURE
1. CHECK AWD WARNING LANP
Turn ignition switch “ON”. (Do not start engine.)
Does AWD warning lamp turn on?
YES >> GO TO 2.
NO >> Go to TF-33, "
AWD Warning Lamp Does Not Turn ON When The Ignition Switch Is Turned to ON"
.
2. CHECK SYSTEM FOR CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to TF-22, "
SELF-DIAG RESULT MODE" .
Is the
“CAN COMM CIRCUIT [U1000]” displayed?
YES >> Perform trouble diagnosis for CAN communication line. Refer to TF-32, "CAN Communication
Line" .
NO >> GO TO 3.
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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Revision: 2006 January2006 M35/M45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNES000JN
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
: ApplicableReference page
FAX-5
, FSU-6WT-6WT-7WT-41WT-8—
—
WT-41
NVH in PR section.
NVH in RFD section.
NVH in FAX and FSU sections.
NVH in RAX and RSU sections.
Refer to TIRES in this chart.
Refer to ROAD WHEEL in this chart.
NVH in FAX, RAX section.
NVH in BR section.
NVH in PS section.
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Out-of-round
Imbalance
Incorrect tire pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEELS
DRIVE SHAFT
BRAKE
STEERING
SymptomTIRESNoise
Shake
Vibration
Shimmy
Judder
Poor quality ride or
handling
ROAD
WHEELNoiseShake
Shimmy, Judder
Poor quality ride or
handling