CHARGING SYSTEM
SC-33
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Revision: 2006 January2006 M35/M45
2. CHECK “L” TERMINAL CIRCUIT (OPEN)
1. Disconnect alternator connector.
2. Apply ground to alternator harness connector terminal.
3. Check condition the charge warning lamp with the ignition
switch in the ON position.
OK or NG
OK >> Go to SC-31, "WORK FLOW" .
NG >> Check the following.
Harness for open between combination meter and alternator
Harness for open between combination meter and fuse
Charge warning lamp (Combination meter)
DIAGNOSTIC PROCEDURE 2
Check “L” Terminal Circuit (Short)
1. CHECK “L” TERMINAL CIRCUIT (SHORT)
1. Turn ignition switch OFF.
2. Disconnect alternator connector.
3. Turn ignition switch ON.
Charge warning lamp should illuminate?
YES >> Check the following.
Harness for short between combination meter and alternator
Charge warning lamp (Combination meter)
NO >> Go to SC-31, "
WORK FLOW" .
DIAGNOSTIC PROCEDURE 3
Check “S” Terminal Circuit
1. CHECK “S” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “S” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “S” terminal connection. Confirm repair by performing complete Battery/Starting/Charging
system test. Refer to SC-28, "
Trouble Diagnoses with Battery/Starting/Charging System Tester
(Charging)" .
Alternator
connectorTerminal
GroundCondition
Ignition switch
positionCharge warning
lamp
F20 (VQ35DE)
E209 (VK45DE)3 ON illuminate
PKIB8807E
SC-34
CHARGING SYSTEM
Revision: 2006 January2006 M35/M45
2. CHECK “S” TERMINAL CIRCUIT
Check voltage between alternator harness connector and ground.
OK or NG
OK >> Go to SC-31, "WORK FLOW" .
NG >> Check harness for open between alternator and fuse.
DIAGNOSTIC PROCEDURE 4
Check “B” Terminal Circuit
1. CHECK “B” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “B” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “B” terminal connection. Confirm repair by performing complete Battery/Starting/Charging
system test. Refer to SC-28, "
Trouble Diagnoses with Battery/Starting/Charging System Tester
(Charging)" .
2. CHECK “B” TERMINAL CIRCUIT
Check voltage between alternator “B” terminal and ground.
OK or NG
OK >> GO TO 3.
NG >> Check harness for open between alternator and fusible
link.
3. CHECK “B” TERMINAL CONNECTION (VOLTAGE DROP TEST)
1. Start engine, then engine running at idle and warm.
2. Check voltage between battery positive terminal and alternator
“B” terminal.
OK or NG
OK >> Go to SC-31, "WORK FLOW" .
NG >> Check harness between battery and alternator for poor continuity.
Terminals
Voltage (Approx.) (+)
(–)
Alternator connector Terminal
F20 (VQ35DE)
E209 (VK45DE)4 Ground Battery voltage
PKIB8808E
Terminals
Voltage (Approx.) (+)
(–)
Alternator “B” terminal Terminal
E205 [VQ35DE (2WD)]
E202 [VQ35DE (AWD)/VK45DE]1 Ground Battery voltage
PKIB8809E
Te r m i n a l s
Voltage
(Approx.)
(+)(–)
Alternator “B” terminal Terminal
Battery positive
terminalE205 [VQ35DE (2WD)]
E202 [VQ35DE (AWD)/VK45DE]1 Less than 0.2 V
PKIB8810E
CHARGING SYSTEM
SC-35
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Revision: 2006 January2006 M35/M45
Power Generation Voltage Variable Control System Operation InspectionNKS003NQ
CAUTION:
For this model, the battery current sensor that is installed to the battery cable at the negative ter-
minal measures the charging/discharging current of the battery, and performs various controls. If
the electrical component or the ground wire is connected directly to the battery terminal, the cur-
rent other than that being measured with the battery current sensor is charging to or discharging
from the battery. This condition causes the malfunction of the control, and then the battery dis-
charge may occur. Never connect the electrical component or the ground wire directly to the bat-
tery terminal.
When performing this inspection, always use the charged battery that completed the battery
inspection. (When the charging rate of the battery is low, the response speed of the voltage
change will become slow. This is a cause of an incorrect inspection.)
INSPECTION PROCEDURE
1. CHECK ECM (CONSULT-II)
Perform ECM self-diagnosis with CONSULT-II. Refer to EC-133, "
CONSULT-II Function (ENGINE)"
(VQ35DE) or EC-846, "CONSULT-II Function (ENGINE)" (VK45DE).
Self
-diagnostic results content
No malfunction detected>> GO TO 2.
Malfunction detected>> Check applicable parts, and repair or replace corresponding parts.
2. CHECK OPERATION OF POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM
1. Connect CONSULT-II and start the engine.
2. The selector lever is in “P” or “N” position and all of the electric
loads and A/C, etc. are turned OFF.
3. Select “ALTERNATOR DUTY” at “ACTIVE TEST” of “ENGINE”,
and then check the value of “BATTERY VOLT” monitor when
DUTY value of “ALTERNATOR DUTY” is set to 40.0 %.
4. Check the value of “BATTERY VOLT” monitor when DUTY value
of “ALTERNATOR DUTY” is set to 80.0%.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3. (The charging condition of the battery should
be normal.)
3. CHECK IPDM E/R (CONSULT-II)
Perform IPDM E/R self-diagnosis with CONSULT-II. Refer to PG-20, "
CONSULT-II Function (IPDM E/R)" .
Self
-diagnostic results content
No malfunction detected>> GO TO 4.
Malfunction detected>> Check applicable parts, and repair or replace corresponding parts. “BATTERY VOLT”
2 seconds after setting the
DUTY value of “ALTERNA-
TOR DUTY” to 40.0 %: 12 - 13.6 V
PKIB4503E
“BATTERY VOLT”
20 seconds after setting
the DUTY value of “ALTER-
NATOR DUTY” to 80.0 %: +0.5 V or more against
the value of “BATTERY
VOLT” monitor when
DUTY value is 40.0 %
PKIB4504E
SC-36
CHARGING SYSTEM
Revision: 2006 January2006 M35/M45
4. CHECK HARNESS BETWEEN ALTERNATOR AND IPDM E/R
1. Turn ignition switch OFF.
2. Disconnect alternator connector and IPDM E/R connector.
3. Check continuity between alternator harness connector (A) and
IPDM E/R harness connector (B).
4. Check continuity between alternator harness connector (A) and
ground.
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair harness or connector between IPDM E/R and alternator.
AB
Continuity
Connector Terminal Connector Terminal
F20 (VQ35DE)
E209 (VK45DE)5 E8 33 Yes
A
GroundCondition
Connector Terminal
F20 (VQ35DE)
E209 (VK45DE)5No
PKIB8811E
SC-38
CHARGING SYSTEM
Revision: 2006 January2006 M35/M45
Removal (AWD Models)
1. Disconnect the battery cable from the negative terminal.
2. Remove power steering oil reservoir tank from the bracket.
3. Remove the clips (A) and the hose clamp (B) from the harness
bracket (1).
4. Remove engine front undercover, using power tools.
5. Remove alternator and power steering oil pump belt. Refer to
EM-15, "
DRIVE BELTS" .
6. Remove alternator mounting bolt (A) and alternator stay mount-
ing bolt (B) using power tools, then remove alternator stay (1).
7. Remove alternator mounting bolt (C), using power tools.
8. Pull and turn alternator, and then remove the harness bracket
bolts (A).
9. Disconnect alternator connector (1).
10. Remove “B” terminal nut (2).
11. Remove alternator assembly downward from the vehicle.
Alternator Pulley Inspection
Perform the following.
Make sure that alternator pulley does not rattle.
Make sure that alternator pulley nut is tight.
Installation
Installation is the reverse order of removal.
CAUTION:
Be sure to tighten “B” terminal nut carefully.
Install alternator, and check tension of belt. Refer to EM-15, "Checking Drive Belts" .
For this model, the power generation voltage variable control system that controls the power generation
voltage of the alternator has been adopted. Therefore, the power generation voltage variable control sys-
tem operation inspection should be performed after replacing the alternator, and then make sure that the
system operates normally. Refer to SC-35, "
Power Generation Voltage Variable Control System Operation
Inspection" .
PKIB8818E
PKIB8819E
SKIB2608J
Alternator pulley nut:
: 118 Nꞏm (12.0 kg-m, 87 ft-lb)
SC-40
CHARGING SYSTEM
Revision: 2006 January2006 M35/M45
Alternator Pulley Inspection
Perform the following.
Make sure that alternator pulley does not rattle.
Make sure that alternator pulley nut is tight.
Installation
Installation is the reverse order of removal.
CAUTION:
Be sure to tighten “B” terminal nut carefully.
Install alternator, and check tension of belt. Refer to EM-174, "Checking Drive Belts" .
For this model, the power generation voltage variable control system that controls the power generation
voltage of the alternator has been adopted. Therefore, the power generation voltage variable control sys-
tem operation inspection should be performed after replacing the alternator, and then make sure that the
system operates normally. Refer to SC-35, "
Power Generation Voltage Variable Control System Operation
Inspection" . Alternator pulley nut:
: 118 Nꞏm (12.0 kg-m, 87 ft-lb)
SE-1
SEAT
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CONTENTS
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Revision: 2006 January2006 M35/M45
SEAT
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Service Notice .......................................................... 3
Precautions for Work ...........................................
..... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
AUTOMATIC DRIVE POSITIONER ...........................11
Component Parts And Harness Connector Location
.... 11
System Description ................................................ 12
MANUAL OPERATION ....................................... 12
MEMORY OPERATION ...................................... 12
EXITING OPERATION ........................................ 14
ENTRY OPERATION .......................................... 14
INTELLIGENT KEY INTERLOCK OPERATION ... 15
FAIL-SAFE MODE .............................................. 15
INITIALIZATION PROCEDURE .......................... 16
SETTING CHANGE FUNCTION ......................... 16
CAN Communication System Description .............. 16CAN Communication Unit ....................................... 16
Schematic ............................................................... 17
Wiring Diagram—AUT/DP— .................................. 19
Terminals and Reference Values for BCM .............. 30
Terminals and Reference Value for Intelligent Key
Unit ......................................................................... 30
Terminals and Reference Values for Driver Seat
Control Unit ............................................................. 31
Terminals and Reference Values for Automatic
Drive Positioner Control Unit .................................. 33
CONSULT-II Function (AUTO DRIVE POS.) .......... 35
CONSULT-II INSPECTION PROCEDURE .......... 35
SELF-DIAGNOSIS RESULTS ............................. 36
DATA MONITOR ................................................. 37
ACTIVE TEST ..................................................... 38
WORK SUPPORT ............................................... 38
Work Flow ............................................................... 39
Symptom Chart ....................................................... 39
CAN Communication Inspection Using CONSULT-
II (Self-Diagnosis) ................................................... 41
BCM Power Supply and Ground Circuit Check ...... 41
Driver Seat Control Unit Power Supply and Ground
Circuit Check .......................................................... 42
Automatic Drive Positioner Power Supply and
Ground Circuit Check ............................................. 43
Sliding Motor Circuit Check .................................... 44
Reclining Motor LH Circuit Check ........................... 45
Front Lifting Motor Circuit Check ............................ 46
Rear Lifting Motor Circuit Check ............................. 48
Telescopic Motor Circuit Check .............................. 49
Tilt Motor Circuit Check .......................................
... 50
Sliding Sensor Circuit Check .................................. 52
Reclining Sensor Circuit Check .............................. 54
Front Lifting Sensor Circuit Check .......................... 56
Rear Lifting Sensor Circuit Check .......................... 58
Telescopic Sensor Circuit Check ............................ 60
Tilt Sensor Circuit Check ........................................ 62
Door Mirror Sensor LH Circuit Check ..................... 63
Door Mirror Sensor RH Circuit Check .................... 66
Sliding Switch Circuit Check ................................... 68
SE-2Revision: 2006 January2006 M35/M45 Reclining Switch Circuit Check ............................... 70
Lifting Switch (Front) Circuit Check ........................ 72
Lifting Switch (Rear) Circuit Check ......................... 74
Power Seat Switch Ground Circuit Check .............. 75
Telescopic Switch Circuit Check ............................. 76
Tilt Switch Circuit Check ......................................
... 78
Seat Memory and Set Switch Circuit Check ........... 80
Seat Memory Indicator Lamp Circuit Check ........... 81
Door Mirror Sensor Power Supply and Ground Cir-
cuit Check ............................................................... 83
A/T Device (Detention Switch) Circuit Check ......... 85
Front Door Switch (Driver Side) Circuit Check ....... 86
UART Communication Line Circuit Check .............. 87
Lumber Support Circuit Check ............................... 89
POWER SEAT(PASSENGER SIDE) ......................... 91
Component Parts and Harness Connector Location ... 91
Wiring Diagram—SEAT—/Passenger Side ............ 92
Terminals and Reference Values for BCM .............. 94
POWER SEAT(REAR) .............................................. 95
Component Parts and Harness Connector Location ... 95
System Description ................................................. 95
REAR POWER SEAT LH AND RH OPERATION ... 95
REAR SEAT RETREAT FUNCTION ................... 96
Schematic ............................................................... 97
Wiring Diagram—R/SEAT— ................................... 98
Terminals and Reference Values for Rear Seat Con-
trol Unit .................................................................102
Work Flow .............................................................103
Trouble Diagnoses Symptom Chart ......................103
Rear Power Seat Power Supply Circuit Inspection .103
Rear Seat Control Unit Power Supply and Ground
Circuit Inspection ..................................................104
Rear Seat Sliding Motor Circuit Inspection ...........105
Rear Power Seat Switch Circuit Inspection ..........106
Automatic Return Cancel Switch Circuit Inspection .108
Automatic Return Cancel Switch Inspection .........109
Rear Door Switch Circuit Inspection .....................110
Rear Seat Sliding Sensor Circuit Inspection ..........111
CLIMATE CONTROLLED SEAT .............................113
Component Parts and Harness Connector Location .113
System Description ...............................................113
Schematic .............................................................117
Wiring Diagram—C/SEAT— .................................118
Terminal and Reference Value for Climate Con-
trolled Seat Control Unit ......................................
.123
Work Flow .............................................................124
Preliminary Check ................................................124
Trouble Diagnoses Symptom Chart .....................
.125
Climate Controlled Seat Control Unit Power Supply
Circuit Check ........................................................126
Climate Controlled Seat Control Unit Power Supply
and Ground Circuit Inspection ..............................127
Climate Controlled Seat Switch Power Supply Cir-cuit Inspection .......................................................130
Climate Controlled Seat Switch Circuit Inspection .131
Climate Controlled Seat Switch Indicator Circuit
Inspection ..............................................................133
Seat Cushion Thermal Electric Device Circuit
Inspection ..............................................................135
Seatback Thermal Electric Device Circuit Inspec-
tion ........................................................................136
Seat Cushion Thermal Electric Device Sensor Cir-
cuit Inspection .......................................................137
Seatback Thermal Electric Device Sensor Circuit
Inspection ..............................................................139
Climate Controlled Seat Blower Motor Circuit
Inspection ..............................................................140
Climate Controlled Seat Control Unit Inspection ...142
HEATED SEAT ........................................................143
Component Parts and Harness Connector Location .143
System Description ...............................................143
Schematic .............................................................145
Wiring Diagram —HSEAT— .................................146
Terminals and Reference Values for Rear Seat Con-
trol Unit ..................................................................151
Work Flow .............................................................151
Trouble Diagnoses Symptom Chart ......................151
Rear Heated Seat Power Supply and Ground Circuit
Inspection ..............................................................152
Rear Seat Control Unit Power Supply and Ground
Circuit Inspection ..................................................153
Rear Heated Seat Switch Circuit Inspection .........155
Rear Heated Seat Indicator Power Supply Circuit
Inspection ..............................................................157
Rear Heated Seat Indicator Circuit Inspection ......158
Rear Heated Seat Circuit Inspection .....................160
Rear Seatback Heater Circuit Inspection ..............161
FRONT SEAT ..........................................................163
Driver's Seat Components ....................................163
Passenger's Seat Components .............................165
Removal and Installation .......................................167
REMOVAL ..........................................................167
INSTALLATION ..................................................167
Disassembly and Assembly ..................................168
SEATBACK ........................................................168
SEAT CUSHION ................................................169
CLIMATE CONTROLLED SEAT ........................171
REAR SEAT .............................................................172
Bench Seat Components ......................................172
Power Seat (Split Type) Components ...................174Removal and Installation .......................................176
BENCH SEAT ....................................................176
POWER SEAT ...................................................176
Disassembly and Assembly ..................................177
BENCH SEAT ....................................................177
POWER SEAT ...................................................179