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OVERHAUL
AT-287
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Revision: 2006 January2006 M35/M45
7. Pawl shaft 8. Seal ring 9. Needle bearing
10. Revolution sensor 11. Parking gear 12. Output shaft
13. Bearing race 14. Needle bearing 15. Manual plate
16. Parking rod 17. Manual shaft oil seal 18. Manual shaft
19. O-ring 20. Band servo anchor end pin 21. Detent spring
22. Spacer 23. Seal ring 24. Snap ring
25. Return spring 26. O-ring 27. Servo assembly
28. Snap ring 29. Sub-harness 30. Control valve with TCM
31. Bracket 32. A/T fluid temperature sensor 2 33. Oil pan
34. Magnet 35. Drain plug 36. Drain plug gasket
37. Oil pan mounting bolt 38. Oil pan gasket 39. Terminal cord assembly
40. O-ring 41. Retaining pin 42. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbols for others.
*:Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-48, "Recommended Chemical Products and Sealants"
.
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OVERHAUL
AT-289
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Revision: 2006 January2006 M35/M45
1. Output shaft & companion flange
complement2. Parking actuator support 3. Parking pawl
4. Return spring 5. Pawl shaft 6. Self-sealing bolt
7. Seal ring 8. Needle bearing 9. Revolution sensor
10. Intermediate shaft 11. Manual plate 12. Parking rod
13. Manual shaft oil seal 14. Manual shaft 15. Retaining pin
16. O-ring 17. Band servo anchor end pin 18. Detent spring
19. Spacer 20. Return spring 21. Seal ring
22. O-ring 23. Servo assembly 24. Snap ring
25. Snap ring 26. Sub-harness 27. Control valve with TCM
28. Bracket 29. A/T fluid temperature sensor 2 30. Terminal cord assembly
31. O-ring 32. Oil pan 33. Magnet
34. Drain plug 35. Drain plug gasket 36. Oil pan mounting bolt
37. Oil pan gasket 38. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbols for others.
*:Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-48, "Recommended Chemical Products and Sealants" .
Page 370 of 5621
OVERHAUL
AT-291
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Revision: 2006 January2006 M35/M45
7. Pawl shaft 8. Self-sealing bolt 9. Seal ring
10. Needle bearing 11. Gasket 12. Revolution sensor
13. Parking gear 14. Output shaft 15. Bearing race
16. Needle bearing 17. Manual plate 18. Parking rod
19. Manual shaft oil seal 20. Manual shaft 21. O-ring
22. Band servo anchor end pin 23. Detent spring 24. Spacer
25. Seal ring 26. Snap ring 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Sub-harness 32. Control valve with TCM 33. Bracket
34. A/T fluid temperature sensor 2 35. Oil pan 36. Magnet
37. Drain plug 38. Drain plug gasket 39. Oil pan mounting bolt
40. Oil pan gasket 41. Terminal cord assembly 42. O-ring
43. Retaining pin 44. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
Page 383 of 5621
AT-304
DISASSEMBLY
Revision: 2006 January2006 M35/M45
28. Remove oil pan and oil pan gasket.
29. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 4 , "
A/T Fluid Cooler Cleaning" .
30. Remove magnets from oil pan.
31. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION:
Be careful not to damage connector.
32. Straighten terminal clips to free terminal cord assembly and A/T
fluid temperature sensor 2 harness.
SCIA2308E
SCIA5199E
SCIA5200E
SCIA5023E
SCIA5446E
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DISASSEMBLY
AT-305
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Revision: 2006 January2006 M35/M45
33. Disconnect revolution sensor connector.
CAUTION:
Be careful not to damage connector.
34. Straighten terminal clip to free revolution sensor harness.
35. Remove bolts A, B and C from control valve with TCM.
36. Remove control valve with TCM from transmission case.
CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
37. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
SCIA7524E
SCIA7526E
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA5025E
SCIA5260E
SCIA5301E
Page 385 of 5621
AT-306
DISASSEMBLY
Revision: 2006 January2006 M35/M45
38. Remove bracket from A/T fluid temperature sensor 2.
39. Remove O-ring from A/T assembly harness connector.
40. Disconnect TCM connectors.
CAUTION:
Be careful not to damage connectors.
41. Remove A/T assembly harness connector from control valve
with TCM using a flat-bladed screwdriver.
42. Disconnect TCM connector and park/neutral position switch
connector.
CAUTION:
Be careful not to damage connectors.
SCIA5264E
SCIA5155E
SCIA5447E
SCIA5448E
SCIA5449E
Page 390 of 5621
DISASSEMBLY
AT-311
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Revision: 2006 January2006 M35/M45
vii. Remove parking gear from output shaft.
viii. Remove seal rings from output shaft.
44. Remove needle bearing from transmission case.
45. Remove revolution sensor from transmission case.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
46. Remove reverse brake snap ring (fixing plate) using 2 flat-
bladed screwdrivers.
NOTE:
Press out snap ring from the transmission case oil pan side gap
using a flat-bladed screwdriver, and remove it using a another
screwdriver.
47. Remove reverse brake retaining plate from transmission case.
Check facing for burns, cracks or damage. If necessary,
replace the plate.
SCIA5247E
SCIA5209E
SCIA5031E
SCIA2320E
SCIA5032E
Page 424 of 5621
ASSEMBLY
AT-345
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Revision: 2006 January2006 M35/M45
24. Install revolution sensor to transmission case. Tighten revolution
sensor bolt to the specified torque. Refer to AT- 2 7 8 , "
Compo-
nents" .
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
25. Assemble rear extension assembly (VQ35DE models for 2WD) or output shaft & companion flange com-
plement (VK45DE models for 2WD) or adapter case assembly (AWD models) according to the following
procedures.
a.VQ35DE models
i. As shown in the figure, use the drift to drive rear oil seal into the
rear extension (2WD models) or adapter case (AWD models)
until it is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
ii. Install return spring (1) to parking pawl (2).
SCIA2320E
SCIA5477E
SCIA6180J