ATC-154
REFRIGERANT LINES
Revision: 2006 December 2006 FX35/FX45
8. Remove condenser mounting bolts.
9. Remove radiator upper mount, move radiator and condenser to the engine side.
10. Remove condenser. CAUTION:
Be careful not to damage the core surface of the condenser and the radiator.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of A/C piping with new ones, and then apply compressor oil to it when installing
it.
Female-side piping connection is thin and easy to deform. slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
Removal and Installation of Refrigerant Pressure SensorNJS000FB
REMOVAL
1. Remove condenser. Refer to ATC-153, "Removal and Installation of Condenser" .
2. Remove refrigerant pressure sensor from condenser. CAUTION:
When working, be careful not to damage the condenser.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Apply compressor oil to O-ring of refrigerant pressure sensor when installing it.
Removal and Installation of EvaporatorNJS000FC
REMOVAL
1. Remove low-pressure pipe 2 and high-pressure pipe 3. Refer to ATC-150, "Removal and Installation of
Low-pressure Pipe 2 and High-pressure Pipe 3" .
SJIA1570E
High- pressure flexible hose bracket mounting bolt
: 5.5 N·m (0.56 kg-m, 49 in-lb)
RJIA2076E
REFRIGERANT LINES ATC-155
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Revision: 2006 December 2006 FX35/FX45
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
2. Slide evaporator, and then remove it from heater & cooling unit assembly.
3. Remove intake sensor from evaporator, and then remove evap- orator.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of A/C piping with new ones, and then apply compressor oil to it when installing
it.
Female-side piping connection is thin and easy to deform. slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
O-rings are different from low-pressure pipe 1 (high-pressure pipe 2) and low-pressure pipe 2
(high-pressure pipe 3).
Mark the mounting position of intake sensor bracket prior to removal so that the reinstalled sen-
sor can be located in the same position.
When recharging refrigerant, check for leaks.
Removal and Installation of Expansion ValveNJS000FD
REMOVAL
1. Remove evaporator. Refer to ATC-154, "Removal and Installation of Evaporator" .
2. Remove mounting bolts, and then remove expansion valve. CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of evaporator with new ones, and then apply compressor oil to it when installing
it.
O-rings are different from low-pressure pipe 1 (high-pressure pipe 2) and low-pressure pipe 2
(high-pressure pipe 3).
When recharging refrigerant, check for leaks.
RJIA0928E
Low-pressure pipe 1 bracket mounting bolt
: 5.5 N·m (0.56 kg-m, 49 in-lb)
RJIA1864E
ATC-156
REFRIGERANT LINES
Revision: 2006 December 2006 FX35/FX45
Checking for Refrigerant LeaksNJS000FE
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electrical leak detector or fluorescent dye leak
detector (SST: J-42220).
If dye is observed, confirm the leak with an electrical leak detector. It is possible a prior leak was repaired and
not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electrical leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electrical leak detector probe slower and closer to the suspected leak area will improve the
chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorNJS000FF
1. Check A/C system for leaks using the UV lamp and safety goggles (SST: J-42220) in a low sunlight area (area without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a
bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (SST: J-43872) to prevent future misdiagnosis.
4. Perform a system performance check and verify the leak repair with an approved electrical leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionNJS000FG
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (SST: J-41459).
3. Connect the injector tool to the A/C low-pressure side service valve.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye through the low-pressure service valve using dye injector tool (SST: J-41459) (refer to the manufacture’s
operating instructions).
6. With the engine still running, disconnect the injector tool from the service valve. CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.
BCM (BODY CONTROL MODULE) BCS-13
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Revision: 2006 December 2006 FX35/FX45
CONSULT-II Function (BCM)NKS00342
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
CONSULT–II INSPECTION PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
ITEMS OF EACH PART
NOTE:
CONSULT-II displays systems equipped in the vehicle.
× :Applicable
NOTE:
*1: This item is displayed, but should not be used.
*2: This item is displayed, but does not function. Diagnostic test item Check item, diagnostic test mode Content
Inspection by part WORK SUPPORT Changes setting of each function.
SELF-DIAG RESULTS BCM performs self-diagnosis of CAN communication.
DATA MONITOR Displays the input data of BCM in real time.
CAN DIAG SUPPORT MNTR The transmit/receive diagnosis result of CAN communication can be read.
ACTIVE TEST Gives a drive signal to a load to check the operation.
ECU PART NUMBER ECM part number can be read.
CONFIGURATION (Not be used)
System and item CONSULT-II display Diagnostic test mode (Inspection by part)
WORK
SUPPORT SELF
−
DIAG
RESULTS DATA
MONI- TOR CAN
DIAG SUP-
PORT
MNTR ACTIVE
TEST ECU
PA RT
NUM- BER CON-
FIGU-
RATION
BCM BCM ×× × ×
×
*1
Power door lock system DOOR LOCK ×××
Rear window defogger REAR DEFOGGER ××
Warning chime BUZZER ××
Room lamp timer INT LAMP ×××
Headlamp HEAD LAMP ×××
Wiper WIPER ×××
Turn signal lamp
Hazard lamp FLASHER
××
Blower fan switch signal
A/C switch signal AIR CONDITONER
×
Intelligent Key system INTELLIGENT KEY ×
Combination switch COMB SW ×
IVIS IMMU ××
Room lamp battery saver BATTERY SAVER ×× ×
Trunk lid TRUNK
*2××
Vehicle security system THEFT ALM ×××
Retained power control RETAINED PWR ×××
Oil pressure switch SIGNAL BUFFER ××
Low tire pressure warning
system AIR PRESSURE
MONITOR ××× ×
Panic system PANIC ALARM ×
RADIATOR CO-43
[VK45DE]
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Revision: 2006 December 2006 FX35/FX45
11. Lift up and remove radiator. CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-38, "
LEAK CHECK" .
Start and warm up engine. Visually Check if there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapNBS003KL
Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.
Pull negative-pressure valve to open it, and make sure that it
close completely when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester adapter
(SST) and the radiator cap tester (Commercial service tool),
apply engine coolant to the cap seal surface.
Replace radiator cap if there is an unusualness.
PBIC1536E
PBIC2816E
SMA967B
Standard : 78 - 98 kPa (0.8 - 1.0 kg/cm2 , 11 - 14 psi)
Limit : 59 kPa (0.6 kg/cm
2 , 9 psi)
SLC755A
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
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DI
Revision: 2006 December 2006 FX35/FX45
DRIVER INFORMATION SYSTEM
PRECAUTION ....................................................... ..... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 4
COMBINATION METERS ...................................... ..... 5
System Description ............................................. ..... 5
UNIFIED METER CONTROL UNIT ................. ..... 5
UNIFIED METER AND A/C AMP. .................... ..... 5
POWER SUPPLY AND GROUND CIRCUIT ... ..... 5
SPEEDOMETER .............................................. ..... 6
TACHOMETER ................................................ ..... 6
WATER TEMPERATURE GAUGE ................... ..... 6
FUEL GAUGE .................................................. ..... 7
ODO/TRIP METER .......................................... ..... 7
COMBINATION METER ILLUMINATION CON-
TROL ................................................................ ..... 8
FAIL-SAFE ....................................................... ..... 8
Component Parts and Harness Connector Location ..... 9
Arrangement of Combination Meter .................... ... 10
Circuit Diagram ................................................... .... 11
Wiring Diagram — METER — ............................. ... 12
Terminals and Reference Value for Combination
Meter ................................................................... ... 14
Terminals and Reference Value for Unified Meter
and A/C Amp. ...................................................... ... 15
Self-Diagnosis Mode of Combination Meter ........ ... 15
SELF-DIAGNOSIS FUNCTION ....................... ... 15
OPERATION PROCEDURE ............................ ... 15
CONSULT-II Function (METER A/C AMP) .......... ... 16
Trouble Diagnosis ............................................... ... 16
HOW TO PERFORM TROUBLE DIAGNOSIS ... 16
PRELIMINARY CHECK ................................... ... 17
Symptom Chart ................................................... ... 17
Power Supply and Ground Circuit Inspection ..... ... 18
Vehicle Speed Signal Inspection ......................... ... 19
Engine Speed Signal Inspection ......................... ... 20
Engine Coolant Temperature Signal Inspection .. ... 21
Fuel Level Sensor Signal Inspection ................... ... 21
Fuel Gauge Pointer Fluctuates, Indicator Wrong
Value or Varies .................................................... ... 23 Fuel Gauge Does Not Move to FULL Position ....
... 23
Odo/Trip Meter and Illumination Control Switch
Inspection ............................................................ ... 24
Electrical Components Inspection ....................... ... 24
ODO/TRIP METER AND ILLUMINATION CON-
TROL SWITCH ................................................. ... 24
FUEL LEVEL SENSOR UNIT .......................... ... 24
Removal and Installation of Combination Meter .. ... 25
Disassembly and Assembly of Combination Meter ... 25
DISASSEMBLY ................................................ ... 26
ASSEMBLY ...................................................... ... 27
Removal and Installation of Odo/Trip Meter and Illu-
mination Control Switch ....................................... ... 27
REMOVAL ........................................................ ... 27
INSTALLATION ................................................ ... 27
UNIFIED METER AND A/C AMP ........................... ... 28
System Description .............................................. ... 28
COMBINATION METER CONTROL FUNCTION ... 28
A/C AUTO AMP. FUNCTION ............................ ... 29
OTHER FUNCTIONS ....................................... ... 29
Schematic ............................................................ ... 30
CONSULT-II Function (METER A/C AMP) .......... ... 31
CONSULT-II BASIC OPERATION .................... ... 31
SELF-DIAG RESULTS ..................................... ... 31
DATA MONITOR .............................................. ... 32
Power Supply and Ground Circuit Inspection ...... ... 33
DTC [U1000] CAN Communication Circuit .......... ... 34
DTC [B2202] Meter Communication Circuit ........ ... 34
DTC [B2205] Vehicle Speed Circuit ..................... ... 37
Removal and Installation of Unified Meter and A/C
Amp. .................................................................... ... 37
REMOVAL ........................................................ ... 37
INSTALLATION ................................................ ... 37
WARNING LAMPS ................................................. ... 38
System Description .............................................. ... 38
OIL PRESSURE WARNING LAMP .................. ... 38
Schematic ............................................................ ... 39
Wiring Diagram — WARN — ............................... ... 40
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) .......................................................... ... 48
DI-2Revision: 2006 December 2006 FX35/FX45 Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ............................................. ... 49
Component Inspection ......................................... ... 51
OIL PRESSURE SWITCH ................................ ... 51
A/T INDICATOR ..................................................... ... 52
System Description .............................................. ... 52
MANUAL MODE ............................................... ... 52
NOT MANUAL MODE ...................................... ... 52
Wiring Diagram — AT/IND — .............................. ... 53
A/T Indicator Is Malfunction ................................. ... 55
WARNING CHIME .................................................. ... 56
System Description .............................................. ... 56
POWER SUPPLY AND CIRCUIT ..................... ... 56
IGNITION KEY WARNING CHIME (WITHOUT
INTELLIGENT KEY) ......................................... ... 57
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ................................................... ... 57
LIGHT WARNING CHIME ................................ ... 58
SEAT BELT WARNING CHIME ........................ ... 58
Component Parts and Harness Connector Location ... 59
Schematic ............................................................ ... 60
Wiring Diagram — CHIME — .............................. ... 61
Terminals and Reference Value for BCM ............. ... 64
Terminals and Reference Value for Unified Meter
and A/C Amp. ...................................................... ... 68
Terminals and Reference Value for Combination
Meter ................................................................... ... 69
CONSULT-II Function (METER A/C AMP) .......... ... 69
CONSULT-II Function (BCM) ............................... ... 69
DIAGNOSIS ITEMS DESCRIPTION ................ ... 69
CONSULT-II BASIC OPERATION .................... ... 69
DATA MONITOR ............................................... ... 69
ACTIVE TEST .................................................. ... 70
SELF-DIAG RESULTS ..................................... ... 70
Trouble Diagnosis ................................................ ... 70
HOW TO PERFORM TROUBLE DIAGNOSIS . ... 70
PRELIMINARY INSPECTION .......................... ... 71
Symptom Chart .................................................... ... 71
Power Supply and Ground Circuit Inspection ...... ... 71
Combination Meter Buzzer Circuit Inspection ...... ... 72
Front Door Switch (Driver Side) Signal Inspection ... 74
Key Switch Signal Inspection (Without Intelligent
Key) ..................................................................... ... 75
Key Switch and Ignition Knob Switch Signal Inspec-
tion (With Intelligent Key, When Mechanical Key Is
Used) ................................................................... ... 76
Lighting Switch Signal Inspection ........................ ... 77
Seat Belt Buckle Switch (Driver Side) Signal Inspec-
tion ....................................................................... ... 78
Component Inspection ......................................... ... 79
FRONT DOOR SWITCH (DRIVER SIDE) ........ ... 79
KEY SWITCH ................................................... ... 79
KEY SWITCH AND IGNITION KNOB SWITCH ... 79
SEAT BELT BUCKLE SWITCH (DRIVER SIDE) ... 79
LANE DEPARTURE WARNING SYSTEM ............. ... 80
Precautions for Lane Departure Warning (LDW)
system ................................................................. ... 80
System Description .............................................. ... 80 LDW SYSTEM OPERATION ............................
... 80
POWER SUPPLY AND GROUND CIRCUIT .... ... 82
Action Test ........................................................... ... 83
LDW SYSTEM RUNNING TEST ...................... ... 83
Camera Aiming Adjustment ................................. ... 83
OUTLINE .......................................................... ... 83
PREPARATION ................................................. ... 83
TARGET SETTING ........................................... ... 83
VEHICLE HEIGHT CHECK .............................. ... 86
AIMING ADJUSTMENT .................................... ... 86
Component Parts and Harness Connector Location ... 90
Schematic ............................................................ ... 91
Wiring Diagram — LDW — .................................. ... 92
Terminals and Reference Value for LDW Camera
Unit ....................................................................... ... 95
CONSULT-II Function (LDW) ............................... ... 95
DESCRIPTION ................................................. ... 95
CONSULT-II BASIC OPERATION .................... ... 95
WORK SUPPORT ............................................ ... 95
SELF-DIAG RESULTS ...................................... ... 95
DATA MONITOR ............................................... ... 96
ACTIVE TEST ................................................... ... 97
Trouble Diagnosis ................................................ ... 98
HOW TO PERFORM TROUBLE DIAGNOSIS . ... 98
SYMPTOM CHART ........................................... ... 98
Preliminary Inspection .......................................... ... 98
Power Supply and Ground Circuit Inspection ...... ... 99
DTC [C1B00] CAMERA UNIT MALF ................... .100
DTC [C1B01] CAM AIMING INCMP .................... .100
DTC [C1B02] VHCL SPD DATA MALF ................ .100
DTC [C1B03] ABNRML TEMP DETECT ............. .101
DTC [U1000] CAN COMM CIRCUIT ................... .101
DTC [U1010] CONTROL UNIT (CAN) ................. .101
LDW Chime Circuit Inspection ............................. .101
LDW Switch Circuit Inspection ............................. .102
LDW Indicator Lamp Circuit Inspection ................ .105
Turn Signal Input Inspection ................................ .106
Electrical Component Inspection ......................... .106
LDW SWITCH ................................................... .106
Removal and Installation for LDW Camera Unit .. .107
REMOVAL ......................................................... .107
INSTALLATION ................................................. .107
Removal and Installation for LDW Chime ............ .107
REMOVAL ......................................................... .107
INSTALLATION ................................................. .107
Removal and Installation for LDW Switch ............ .107
CAN COMMUNICATION ........................................ .108
System Description .............................................. .108
CAN Communication Unit .................................... .108
COMPASS .............................................................. .109
Precautions for Compass ..................................... .109
System Description .............................................. .109
Troubleshooting ................................................... .110
Zone Variation Setting Procedure ........................ . 111
Calibration Procedure .......................................... . 111
Wiring Diagram — COMPAS — ........................... .112
Removal and Installation of Compass .................. .113
CLOCK ................................................................... .114
DI-8
COMBINATION METERS
Revision: 2006 December 2006 FX35/FX45
COMBINATION METER ILLUMINATION CONTROL
Daytime Mode
When ignition switch is turned ON, combination meter illumination is turned ON by unified meter control unit.
Nighttime Mode
Unified meter control unit is transferred to nighttime mode, with ignition switch turned ON and position
light request signal from BCM with CAN communication.
When nighttime mode, illumination control switch illumination
turns ON by unified meter control unit. Each illumination is con-
trolled by unified meter control unit.
Each illumination can be adjusted to 16 step by illumination con-
trol switch in nighttime mode.
NOTE:
For further details of illumination circuit, refer to LT- 1 8 9 , "
ILLUMINA-
TION" .
FAIL-SAF E
Combination meter performs fail-safe operation when unified meter and A/C amp. communication is malfunc-
tioning.
SKIA4795E
Function Fail-safe operation
Speedometer
Return to zero.
Tachometer
Fuel gauge
Water temperature gauge
Illumination control Combination meter illumination Change to nighttime mode.
Odo/trip meter Integrate in response to 8-pulse input.
A/T position indicator The display turns OFF.
Warning buzzer The warning buzzer turns OFF.
Warning lamp/indicator lamp ABS warning lamp
The lamp turns ON.
VDC OFF indicator
SLIP indicator
Brake warning lamp
Low tire pressure warning lamp
AWD warning lamp
Door warning lamp
The lamp turns OFF.
SET indicator lamp
CRUISE indicator lamp
ICC warning lamp
A/T CHECK warning lamp
Oil pressure warning lamp
Snow mode indicator lamp
Turn signal indicator
Malfunction indicator lamp
High beam indicator
Key warning lamp