EM-82
[VQ35DE]
TIMING CHAIN
Revision: 2006 December 2006 FX35/FX45
c. Tighten crankshaft pulley bolt.
d. Turn crankshaft pulley bolt 90 degree clockwise (angle tighten- ing).
CAUTION:
Check the tightening angle by using the angle wrench
[SST]. Avoid judgement by visual inspection without SST.
Check tightening angle indicated on the angle wrench indica-
tor plate.
e. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns smoothly.
19. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
: 44.1 N·m (4.5 kg-m, 33 ft-lb)
PBIC3821E
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
CAMSHAFT EM-83
[VQ35DE]
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CAMSHAFTPFP:13001
ComponentsNBS003GQ
1. Intake valve timing control solenoid
valve (right bank) 2. Gasket 3. Camshaft bracket (No. 2 to 4)
4. Camshaft (EXH) 5. Camshaft (INT) 6. Camshaft bracket (No. 1)
7. Seal washer 8. Dowel pin 9. Valve lifter
10. O-ring 11. Timing chain tensioner (secondary)
(right bank) 12. Spring
13. Plunger 14. Timing chain tensioner (secondary)
(left bank) 15. Cylinder head (right bank)
16. Cylinder head (left bank) 17. O-ring 18. Camshaft position sensor (PHASE)
(right bank)
PBIC4684E
CAMSHAFT EM-85
[VQ35DE]
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Equally loosen camshaft bracket bolts in several steps in
reverse order as shown in the figure.
5. Remove camshaft.
6. Remove valve lifter.
Identify installation positions, and store them without mixing them up.
7. Remove timing chain tensioner (secondary) from cylinder head.
Remove timing chain tensioner (secondary) with its stopper
pin attached.
NOTE:
Stopper pin was attached when timing chain (secondary) was
removed.
INSPECTION AFTER REMOVAL
Camshaft Runout
1. Put V-block on precise flat table, and support No. 2 and 4 jour- nals of camshaft.
CAUTION:
Do not support No. 1 journal (on the side of camshaft
sprocket) because it has a different diameter from the other
three locations.
2. Set a dial indicator vertically to No. 3 journal.
3. Turn camshaft to one direction with hands, and measure the camshaft runout on a dial indicator. (Total indicator reading)
4. If it exceeds the limit, replace camshaft.
PBIC2050E
PBIC2111E
Standard : Less than 0.02 mm (0.0008 in)
Limit : 0.05 mm (0.0020 in)PBIC0929E
EM-88
[VQ35DE]
CAMSHAFT
Revision: 2006 December 2006 FX35/FX45
Valve Lifter Clearance
VALVE LIFTER OUTER DIAMETER
Measure the outer diameter at 1/2 height of valve lifter with a
micrometer since valve lifter is in barrel shape.
VALVE LIFTER HOLE DIAMETER
Measure the inner diameter of valve lifter hole of cylinder head
with an inside micrometer.
VALVE LIFTER CLEARANCE
(Valve lifter clearance) = (Valve lifter hole diameter) – (Valve lifter outer diameter)
If the calculated value is out of the standard, referring to each standard of valve lifter outer diameter and
valve lifter hole diameter, replace either or both valve lifter and cylinder head.
INSTALLATION
1. Install timing chain tensioners (secondary) on both sides of cyl-
inder head.
Install timing chain tensioner with its stopper pin attached.
Install timing chain tensioner with sliding part facing down-
ward on right-side cylinder head, and with sliding part facing
upward on left-side cylinder head.
Install new O-ring as shown in the figure.
2. Install valve lifter.
Install it in the original position.
3. Install camshafts. Standard (Intake and exhaust)
: 33.977 - 33.987 mm (1.3377 - 1.3381 in)
JEM798G
Standard (Intake and exhaust): 34.000 - 34.016 mm (1.3386 - 1.3392 in)
SEM867E
Standard (Intake and exhaust): 0.013 - 0.039 mm (0.0005 - 0.0015 in)
PBIC2111E
EM-92
[VQ35DE]
CAMSHAFT
Revision: 2006 December 2006 FX35/FX45
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
Perform this inspection only when DTC P0011 or P0021 are detected in self-diagnostic results of
CONSULT-II and it is directed according to inspection procedure of EC section. Refer to EC-122,
"SELF-DIAG RESULTS MODE" .
Check when engine ins cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-7, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while checking.
a. Release fuel pressure. Refer to EC-86, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-83, "
CAMSHAFT" .
4. Crank the engine, and then make sure that engine oil comes out from camshaft bracket (No. 1) oil hole. End crank after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from camshaft bracket (No. 1) oil hole. Refer to LU-5, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-5, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
PBIC2869E
EM-172
[VK45DE]
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: 2006 December 2006 FX35/FX45
Use the Chart Below to Help You Find the Cause of the Symptom.NBS003HL
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
A: Closely related B: Related C: Sometimes related —: Not related Location
of noise Type of
noise Operating condition of engine
Source of noise Check item Refer-
ence page
Before
warm- up After
warm- up When
start- ing When
idling When
racing While
driving
Top of
engine
Rocker
cover
Cylinder
head Ticking or
clicking C A — A B — Tappet noise Valve clearance
EM-222
Rattle C A — A B C Camshaft
bearing noise Camshaft journal oil
clearance
Camshaft runout EM-217EM-216
Crank-
shaft pul-
ley
Cylinder
block
(Side of
engine)
Oil pan Slap or
knock —A—B B— Piston pin
noise Piston to piston pin oil
clearance
Connecting rod bush-
ing oil clearance EM-265
EM-267
Slap or
rap A——B B A Piston slap
noise Piston to cylinder bore
clearance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsion EM-269EM-266
EM-266
EM-267
Knock A B C B B B
Connecting
rod bearing
noise Connecting rod bush-
ing oil clearance
Connecting rod bear-
ing oil clearance EM-267EM-272
Knock A B — A B C
Main bearing
noise Main bearing oil clear-
ance
Crankshaft runout EM-273EM-271
Front of
engine
front cover Tapping or
ticking AA—BBB Timing chain
and chain
tensioner
noise Timing chain cracks
and wear
Timing chain tensioner
operation EM-208
EM-203
Front of
engine Squeak-
ing or fizz-
ing AB—B—C Drive belts
(Sticking or
slipping) Drive belts deflection
EM-174CreakingA BAB A B Drive belts
(Slipping) Idler pulley bearing
operation
Squall
Creak AB—BAB Water pump
noise Water pump operation CO-51,
"WATER
PUMP"
EM-174
[VK45DE]
DRIVE BELTS
Revision: 2006 December 2006 FX35/FX45
DRIVE BELTSPFP:02117
ComponentsNBS003HO
Checking Drive BeltsNBS003HP
WARNING:
Be sure to perform when engine is stopped.
Remove air duct (inlet) when inspecting drive belt for alternator, water pump and A/C compressor.
Remove front engine undercover with power tool when inspecting power steering oil pump belt.
Make sure that indicator (single line notch) of each auto tensioner is within the allowable working range
(between three line notches).
NOTE:
Check auto tensioner indication when engine is cold.
When new drive belt is installed, the range should be “A”.
The indicator notch is located on the moving side of auto tensioner for alternator, water pump and A/C
compressor belt, while it is found on the fixed side for power steering oil pump belt.
Visually check entire belt for wear, damage or cracks.
If the indicator is out of allowable working range or belt is damaged, replace belt.
Tension AdjustmentNBS003HQ
Belt tensioning is not necessary, as it is automatically adjusted by auto tensioner.
Removal and InstallationNBS003HR
REMOVAL
Alternator, Water Pump and A/C Compressor Belt
1. Remove air duct (inlet). Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
2. With box wrench, and while securely holding the hexagonal part in pulley center of auto tensioner, move wrench handle in the
direction of arrow (loosening direction of tensioner).
CAUTION:
Avoid placing hand in a location where pinching may
occur if the holding tool accidentally comes off.
Do not loosen the hexagonal part in center of drive belt
auto–tensioner pulley (Do not turn it clockwise). If turned
clockwise, the complete drive belt auto–tensioner must
be replaced as a unit, including the pulley.
PBIC2331E
PBIC2976E
DRIVE BELTS EM-175
[VK45DE]
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3. Under the above condition, insert a metallic bar of approximately 6 mm (0.24 in) in diameter (hexagonal bar wrench shown as example in the figure) through the holding boss to lock auto tensioner pulley arm.
Leave auto tensioner pulley arm locked until belt is installed again.
4. Remove alternator, water pump and A/C compressor belt.
Power Steering Oil Pump Belt
1. Remove air duct (inlet). Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
2. Remove front engine undercover with power tool
3. Remove alternator, water pump and A/C compressor belt. Refer to EM-174, "
Alternator, Water Pump and
A/C Compressor Belt" .
4. While securely holding the hexagonal protrusion part of auto tensioner pulley with box wrench, move wrench handle in the
direction of arrow (loosening direction of tensioner).
CAUTION:
Avoid placing hand in a location where pinching may occur
if holding tool accidentally comes off.
5. Under the above condition, insert a metallic bar of approximately 6 mm (0.24 in) in diameter (hexagonal bar wrench shown as
example in the figure) through the holding boss to lock auto ten-
sioner pulley arm.
Leave auto tensioner pulley arm locked until belt is installed
again.
6. Remove power steering oil pump belt.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Make sure belt is securely installed around all pulleys.
Make sure belt is correctly engaged with the pulley groove.
Check for engine oil and engine coolant are not adhered belt and pulley groove.
Check that belt tension is within the allowable working range, using indicator notch on auto ten-
sioner. Refer to EM-174, "
Checking Drive Belts" .
PBIC1543E