ATC-96
TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
High-pressure Side is Too Low and Low-pressure Side is Too High
Both High- and Low-pressure Sides are Too Low
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too low and
low-pressure side is too high. High- and low-pressure sides
become equal soon after com-
pressor operation stops. Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings. Replace compressor.
No temperature difference
between high- and low-pres-
sure sides. Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings. Replace compressor.
AC356A
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too low.
There is a big temperature
difference between liquid
tank outlet and inlet. Outlet
temperature is extremely
low.
Liquid tank inlet and expan-
sion valve are frosted. Liquid tank inside is slightly
clogged.
Replace liquid tank.
Check lubricant for contami-
nation.
Temperature of expansion
valve inlet is extremely low
as compared with areas
near liquid tank.
Expansion valve inlet may
be frosted.
Temperature difference
occurs somewhere in high-
pressure side. High-pressure pipe located
between liquid tank and
expansion valve is clogged.
Check and repair malfunc-
tioning parts.
Check lubricant for contami-
nation.
Expansion valve and liquid
tank are warm or slightly cool
when touched. Low refrigerant charge.
↓
Leaking fittings or compo-
nents. Check refrigerant for leaks.
Refer to ATC-156, "
Checking
for Refrigerant Leaks" .
There is a big temperature dif-
ference between expansion
valve inlet and outlet while the
valve itself is frosted. Expansion valve closes a little
compared with the specifica-
tion.
↓
1. Improper expansion valve adjustment.
2. Malfunctioning expansion valve.
3. Outlet and inlet may be clogged.
Remove foreign particles by
using compressed air.
Replace expansion valve.
Check lubricant for contami-
nation.
An area of the low-pressure
pipe is colder than areas near
the evaporator outlet. Low-pressure pipe is clogged
or crushed.
Check and repair malfunc-
tioning parts.
Check lubricant for contami-
nation.
Air flow volume is not enough
or is too low. Evaporator is frozen.
Check intake sensor circuit.
Refer to AT C - 11 2 , "
Intake
Sensor Circuit" .
Replace compressor.
Repair evaporator fins.
Replace evaporator.
Refer to AT C - 7 7 , "Blower
Motor Circuit" .
AC353A
TROUBLE DIAGNOSIS ATC-109
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AT C
Revision: 2006 December 2006 FX35/FX45
Sunload Sensor CircuitNJS000EH
COMPONENT DESCRIPTION
Sunload Sensor
The sunload sensor is located on the passenger’s side front
defroster grille. It detects sunload entering through windshield by
means of a photo diode. The sensor converts the sunload into a cur-
rent value which is then input into the unified meter and A/C amp.
SUNLOAD INPUT PROCESS
The unified meter and A/C amp. also includes a processing circuit which averages the variations in detected
sunload over a period of time. This prevents drastic swings in the ATC system operation due to small or quick
variations in detected sunload.
For example, consider driving along a road bordered by an occasional group of large trees. The sunload
detected by the sunload sensor will vary whenever the trees obstruct the sunlight. The processing circuit aver-
ages the detected sunload over a period of time, so that the (insignificant) effect of the trees momentarily
obstructing the sunlight does not cause any change in the ATC system operation. On the other hand, shortly
after entering a long tunnel, the system will recognize the change in sunload, and the system will react accord-
ingly.
DIAGNOSIS PROCEDURE FOR SUNLOAD SENSOR
SYMPTOM: Sunload sensor circuit is open or shorted. (25 or −25 is
indicated on unified meter and A/C amp. as a result of performing
self-diagnosis STEP-2.)
1. CHECK VOLTAGE BETWEEN SUNLOAD SENSOR AND GROUND
1. Disconnect sunload sensor connector.
2. Turn ignition switch ON.
3. Check voltage between sunload sensor harness connector M87 terminal 1 and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
RJIA2026E
RJIA1455E
1 – Ground : Approx. 5 V
RJIA2027E
ATC-156
REFRIGERANT LINES
Revision: 2006 December 2006 FX35/FX45
Checking for Refrigerant LeaksNJS000FE
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electrical leak detector or fluorescent dye leak
detector (SST: J-42220).
If dye is observed, confirm the leak with an electrical leak detector. It is possible a prior leak was repaired and
not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electrical leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electrical leak detector probe slower and closer to the suspected leak area will improve the
chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorNJS000FF
1. Check A/C system for leaks using the UV lamp and safety goggles (SST: J-42220) in a low sunlight area (area without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a
bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (SST: J-43872) to prevent future misdiagnosis.
4. Perform a system performance check and verify the leak repair with an approved electrical leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionNJS000FG
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (SST: J-41459).
3. Connect the injector tool to the A/C low-pressure side service valve.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye through the low-pressure service valve using dye injector tool (SST: J-41459) (refer to the manufacture’s
operating instructions).
6. With the engine still running, disconnect the injector tool from the service valve. CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.
INTEGRATED DISPLAY SYSTEM AV-69
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Revision: 2006 December 2006 FX35/FX45
Terminals and Reference Value for Display Control UnitNKS003J7
Terminal
(Wire color) Item Signal
input/
output Condition
Reference value
+– Ignition
switch Operation
1 (W/L) Ground Battery power supply Input OFF — Battery voltage
2 (W/G) Ground Power supply
(Inverter) Output ON — Approx. 9 V
3 (B) Ground Ground — ON — Approx. 0 V
4 (BR/W) Ground Power supply (Signal) Output ON — Approx. 9 V 5 (P) Ground Ground (Inverter) — ON — Approx. 0 V
6 (OR) Ground Reverse signal Input ON Selector lever in R position Approx. 12 V
Selector lever except in R
position Approx. 0 V
7 (P/L) Ground Ground (Signal) — ON — Approx. 0 V
10 (LG) Ground ACC power supply Input ACC — Battery voltage 12 (W) Ground Ignition signal Input ON — Battery voltage13 (B) Ground Ground — ON — Approx. 0 V
14 (R/L) Ground Illumination signal Input OFF Lighting switch ON Approx. 12 V
Lighting switch OFF Approx. 0 V
16 (G) Ground Vehicle speed signal
(8-pulse) Input ON
When vehicle speed is
approx. 25 MPH (40 km/h) NOTE:
Maximum voltage may be 5 V
due to specifications (connected
units).
25 (L) — CAN-H — — — —
26 (P) — CAN-L — — — —
28 (PU) Ground Communication
signal (+) Input/
Output ON —
29 — Shield — — — —
30 (LG) Ground Communication
signal (–) Input/
Output ON —
PKIA1935E
SKIB7378E
SKIB7379E
INTEGRATED DISPLAY SYSTEM AV-75
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Revision: 2006 December 2006 FX35/FX45
Special Note for Trouble DiagnosisNKS003JB
Prior to performing trouble diagnosis, make sure there are no corresponding description in the “Example of
Symptoms Possible No Malfunction”. Refer to AV- 9 2 , "
Example of Symptoms Possible No Malfunction" .
On Board Self-Diagnosis FunctionNKS003JC
DESCRIPTION
Trouble diagnosis function of navigation system has a Self Diagnosis mode by automatic operation and a
Confirmation/Adjustment mode by manual operation.
Self Diagnosis mode checks for connections between the units constituting this system, analyzes each
individual unit at the same time, and displays the results on the display.
Confirmation/Adjustment mode displays trouble diagnosis that require an operation and a judgment by a
human (auto-decision cannot be performed by the system), confirmation of preset value, and an error his-
tory.
DIAGNOSIS ITEM
Mode Description
Self Diagnosis (DCU)
Display control unit diagnosis
Analyzes connection between the display control unit and each unit, and
operation of each unit.
Confirmation/
Adjustment Display Diagnosis
Color tone and shading of the display control unit-generated image can be
checked by the display of a color bar and a gray scale.
Vehicle Signals Diagnosis of signals that are input to display control unit can be performed
for Vehicle Speed, IGN, Reverse and Light.
Auto Climate Control Refer to AT C - 5 2 , "
Self-diagnosis Function" .
CAN DIAG SUPPOPT MONITOR The transmitting/receiving of CAN communication can be monitored.
AV-80
INTEGRATED DISPLAY SYSTEM
Revision: 2006 December 2006 FX35/FX45
DISPLAY DIAGNOSIS
Color tone and shading of the display control unit-generated image can be checked by the display of a color
bar and a gray scale.
If RGB signal is malfunctioning, the tint of the color bar display is as follows.
VEHICLE SIGNALS
A comparison check can be made of each actual vehicle signal and
the signals recognized by the display control unit.
NOTE:
In case of confirming light signal, set the following D/N mode to ON/
OFF of lighting switch (normal setting).
OFF: D (Day mode)
ON: N (Night mode)
Unless above setting, light signal (ON/OFF) may not be accurately
displayed. R (red) signal error : Light blue (Cyan) tint
G (green) signal error : Purple (Magenta) tint
B (blue) signal error : Yellow tint
SKIB7777E
SKIB7778E
Diagnosis item Display Condition Remarks
Vehicle Speed ON When vehicle speed is more than 0 km/h (0 MPH)
Changes in indication may be delayed.
This is normal.
OFF When vehicle speed is 0 km/h (0 MPH)
— Ignition switch in ACC position
IGN ON Ignition switch ON
—
OFF Ignition switch ACC position
Reverse ON Selector lever in R position
Changes in indication may be delayed.
This is normal.
OFF Selector lever in any position other than R position
— Ignition switch in ACC position
IVCS OFF — This vehicle does not use it.
Light ON Lighting switch ON
—
OFF Lighting switch OFF
AV-88
INTEGRATED DISPLAY SYSTEM
Revision: 2006 December 2006 FX35/FX45
Tint Is Strange for The RGB ImageNKS003JO
Symptom: Tint of all RGB images is strange.
1. CHECK HARNESS
1. Turn ignition switch OFF.
2. Disconnect display control unit and display connectors.
3. Check the malfunctioning circuit according to the symptoms.
Light blue (Cyan) tinged screen
Check continuity between display control unit harness connector
(A) M76 terminal 50 and display harness connector (B) M63 ter-
minal 17.
Check continuity between display control unit harness connector
(A) M76 terminal 50 and ground.
Purple (Magenta) tinged screen
Check continuity between display control unit harness connector
(A) M76 terminal 52 and display harness connector (B) M63 ter-
minal 6.
Check continuity between display control unit harness connector
(A) M76 terminal 52 and ground.
Yellow tinged screen
Check continuity between display control unit harness connector
(A) M76 terminal 54 and display harness connector (B) M63 ter-
minal 18.
Check continuity between display control unit harness connector
(A) M76 terminal 54 and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connector. 50 – 17 : Continuity should exist.
50 – Ground : Continuity should not exist.
SKIB7853E
52 – 6 : Continuity should exist.
52 – Ground : Continuity should not exist.
SKIB7854E
54 – 18 : Continuity should exist.
54 – Ground : Continuity should not exist.
SKIB7855E
INTEGRATED DISPLAY SYSTEM AV-89
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Revision: 2006 December 2006 FX35/FX45
2. CHECK RGB SIGNAL
1. Connect display control unit and display connectors.
2. Turn ignition switch ON.
3. Start Confirmation/Adjustment mode. Refer to AV- 7 9 , "
Confirmation/Adjustment Mode" .
4. Display color bar by selecting “Display Color Spectrum Bar” on Display Diagnosis screen. Refer to AV- 8 0 ,
"DISPLAY DIAGNOSIS" .
5. Check the malfunctioning circuit according to the symptoms.
Light blue (Cyan) tinged screen
Check voltage waveform between display control unit harness
connector M76 terminal 50 and ground with CONSULT-II or
oscilloscope.
Purple (Magenta) tinged screen
Check voltage waveform between display control unit harness
connector M76 terminal 52 and ground with CONSULT-II or
oscilloscope.
Yellow tinged screen
Check voltage waveform between display control unit harness
connector M76 terminal 54 and ground with CONSULT-II or
oscilloscope.
OK or NG
OK >> Replace display.
NG >> Replace display control unit. 50 – Ground:
SKIB7856ESKIB7769E
52 – Ground:
SKIB7857ESKIB7770E
54 – Ground:
SKIB7858ESKIB7771E