TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-51
[ICC]
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Revision: 2006 December 2006 FX35/FX45
3. CHECK POWER SUPPLY CIRCUIT FOR BRAKE PRESSURE SENSOR
1. Connect ICC unit connector.
2. Turn ignition switch ON.
3. Check voltage between ICC unit harness connector terminals.
OK or NG
OK >> 1. Replace brake pressure sensor. Refer to BR-13,
"BRAKE MASTER CYLINDER" .
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 62 BOOSTER SOL/V CIRCUITNKS003FC
1. CHECK SOLENOID/RELEASE SWITCH AND ICC UNIT CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect brake booster connector and ICC unit connector, and connect them securely again.
3. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
Is malfunction indicated?
YES >> GO TO 2.
NO >> Poor connector connection
1. Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter- minals. If any malfunction is detected, repair applicable part.)
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
ICC unit connector Terminal
Voltage (Approx.)
(+) ( −)
M88 8 24 5 V
SKIA6653E
ACS-52
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2006 December 2006 FX35/FX45
2. CHECK HARNESS BETWEEN SOLENOID/RELEASE SWITCH AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector and brake booster connector.
3. Check continuity between ICC unit harness connector (A) and brake booster harness connector (B).
4. Check continuity between ICC unit harness connector and ground.
OK or NG
OK >> GO TO 3.
NG >> 1. Repair harness between brake booster and ICC unit.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
3. CHECK BOOSTER SOLENOID
Check booster solenoid. Refer to ACS-73, "
Booster Solenoid" .
OK or NG
OK >> 1. Replace ICC unit.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> Booster solenoid malfunction 1. Replace brake booster.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 63 RELEASE SW CIRCUITNKS003FD
1. CHECK SOLENOID/RELEASE SWITCH AND ICC UNIT CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect brake booster connector and ICC unit connector, and connect them securely again.
3. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
Is malfunction indicated?
YES >> GO TO 2.
NO >> Poor connector connection
1. Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter- minals. If any malfunction is detected, repair applicable part.)
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
AB Continuity
Connector Terminal Connector Terminal
M88 10
E54 4
Ye s
12 6
PKIC5179E
ICC unit
connector Terminal
Ground Continuity
M88 10
No
12
PKIB4148E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-53
[ICC]
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Revision: 2006 December 2006 FX35/FX45
2. CHECK HARNESS SOLENOID/RELEASE SWITCH AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector and brake booster connector.
3. Check continuity between ICC unit harness connector (A) and brake booster harness connector (B).
4. Check continuity between ICC unit harness connector and ground.
OK or NG
OK >> GO TO 3.
NG >> 1. Repair harness between brake booster and ICC unit.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
3. CHECK RELEASE SWITCH POWER SUPPLY CIRCUIT
1. Connect ICC unit connector.
2. Turn ignition switch ON.
3. Check voltage between ICC unit harness connector and ground.
OK or NG
OK >> GO TO 4.
NG >> 1. Replace ICC unit.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
AB
Continuity
ICC unit
connector TerminalBrake booster
connector Te r m i n a l
M88 6
E54 1
Ye s
15 3
22 2
ICC unit
connector Terminal
Ground Continuity
M88 6
No
15
22
PKIC5180E
PKIB1446E
ICC unit
connector Terminal
Voltage (Approx.)
(+) ( −)
M88 6 Ground 10 V
SKIA6656E
ACS-54
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2006 December 2006 FX35/FX45
4. CHECK RELEASE SWITCH
1. Turn ignition switch OFF.
2. Check release switch. Refer to ACS-73, "
Release Switch" .
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> Release switch malfunction 1. Replace brake booster.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 65 PRESSURE CONTROLNKS003FE
1. OPERATION CHECK
Check foot brake pedal operates normally.
OK or NG
OK >> GO TO 2.
NG >> 1. Check brake circuit.
2. After repairing, erase DTC and perform active test (BOOSTER SOL/V3) with CONSULT-II. Then perform self-diagnosis of ICC system again.
2. CHECK BOOSTER SOLENOID
Check booster solenoid. Refer to ACS-73, "
Booster Solenoid" .
OK or NG
OK >> GO TO 3.
NG >> Booster solenoid malfunction
1. Replace brake booster.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-55
[ICC]
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Revision: 2006 December 2006 FX35/FX45
3. CHECK HARNESS BETWEEN ICC UNIT AND BRAKE BOOSTER
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector and brake booster connector.
3. Check continuity between ICC unit harness connector (A) and brake booster harness connector (B).
4. Check continuity between ICC unit harness connector and ground.
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Repair harness between brake booster and ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 74 LASER BEAM OFF CNTRNKS003FF
1. DIAGNOSTIC CHECK
1. Adjust laser beam aiming. Then erase DTC, and perform ICC system running test.
2. Perform self-diagnosis of ICC system.
3. Check if “DTC 74 LASER BEAM OFF CNTR” is indicated.
Is it indicated?
YES >> 1. Replace ICC sensor, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NO >> INSPECTION END
DTC 90 STOP LAMP RLY FIXNKS003FG
1. CHECK CONNECTOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector, and connect it securely again.
3. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
Is malfunction indicated?
YES >> GO TO 2.
NO >> Poor connector connection
1. Check connector (Check connector housing for disconnected, loose, bent, and collapsed termi- nals. If any malfunction is detected, repair applicable part).
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
AB
Continuity
ICC unit
connector TerminalBrake booster
connector Terminal
M88 10
E54 4
Ye s
12 6
PKIC5179E
ICC unit
connector Terminal
Ground Continuity
M88 10
No
12
PKIB4148E
ACS-56
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2006 December 2006 FX35/FX45
2. CHECK STOP LAMP SWITCH AND ICC BRAKE SWITCH
With CONSULT-II
With “DATA MONITOR”, check that “STOP LAMP SW” and “BRAKE SW” operate normally. Refer to ACS-33,
"DATA MONITOR" .
OK or NG
OK >> GO TO 12.
NG >>
BRAKE SW: GO TO 3.
STOP LAMP SW: GO TO 9.
3. CHECK BRAKE SWITCH INSTALLATION AND ADJUSTMENT
Check brake switch for proper installation, and adjust the switch if necessary. Refer to BR-6, "
BRAKE PEDAL"
.
OK or NG
OK >> GO TO 4.
NG >> After adjustment, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
4. CHECK ICC BRAKE SWITCH AND STOP LAMP SWITCH
Check ICC brake switch and stop lamp switch. Refer to ACS-74, "
ICC Brake Switch and Stop Lamp Switch" .
OK or NG
OK >> GO TO 5.
NG >> 1. Replace ICC brake switch.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
5. CHECK ICC BRAKE HOLD RELAY
1. Turn ignition switch OFF.
2. Disconnect ICC brake hold relay.
3. Check ICC brake hold relay. Refer to ACS-74, "
ICC Brake Hold Relay" .
OK or NG
OK >> GO TO 6.
NG >> 1. Replace ICC brake hold relay.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
ACS-58
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2006 December 2006 FX35/FX45
8. CHECK ICC BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between ICC brake switch harness connector and ground.
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Repair or replace harness or fuse. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
9. CHECK STOP LAMP ILLUMINATION
1. Turn ignition switch OFF.
2. Disconnect ICC brake hold relay.
3. Check stop lamp circuit.
OK or NG
OK >> GO TO 10.
NG >> After repairing, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
10. CHECK ICC BRAKE HOLD RELAY CIRCUIT
1. Connect ICC brake hold relay connector.
2. Disconnect stop lamp switch connector.
3. When brake pedal is not depressed, make sure that stop lamp does not illuminate.
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 11.
11 . CHECK ICC BRAKE HOLD RELAY
1. Disconnect ICC brake hold relay.
2. Check ICC brake hold relay. Refer to ACS-74, "
ICC Brake Hold Relay" .
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Replace ICC brake hold relay. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
ICC brake switch
connector Terminal
Voltage (Approx.)
(+) ( −)
E209 1 Ground Battery voltage
PKIB4168E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-59
[ICC]
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Revision: 2006 December 2006 FX35/FX45
12. CHECK HARNESS BETWEEN ICC UNIT AND ICC BRAKE HOLD RELAY
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector and ICC brake hold relay.
3. Check continuity between ICC unit harness connector and ICC brake hold relay harness connector.
4. Check continuity between ICC unit harness connector and ground.
OK or NG
OK >> GO TO 13.
NG >> 1. Repair harness between ICC unit and ICC brake hold relay.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
13. CHECK ICC BRAKE HOLD RELAY GROUND CIRCUIT
Check continuity between ICC brake hold relay harness connector
and ground.
OK or NG
OK >> GO TO 14.
NG >> 1. Repair harness between ICC brake hold relay and ground.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
14. CHECK ICC BRAKE HOLD RELAY
Check ICC brake hold relay. Refer to ACS-74, "
ICC Brake Hold Relay" .
OK or NG
OK >> GO TO 15.
NG >> 1. Replace ICC brake hold relay.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
ICC unit connector Terminal ICC brake hold relay
connector Terminal Continuity
M89 47 E14 1 Yes
ICC unit connector Terminal Ground Continuity
M89 47 No
SKIA6660E
ICC brake hold
relay connector Terminal
Ground Continuity
E14 2 Yes
SKIA6661E