FSU-2
PRECAUTIONS
Revision: 2006 December 2006 FX35/FX45
PRECAUTIONSPFP:00001
CautionNES000FK
When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
on ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
After servicing suspension parts, be sure to check wheel alignment.
Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
oiled, tighten as they are.
Avoid burden to front cross bar.
FSU-6
FRONT SUSPENSION ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
FRONT SUSPENSION ASSEMBLYPFP:54010
On-Vehicle Inspection and ServiceNES000I3
Make sure the mounting conditions (looseness, back lash) of each component and component conditions
(wear, damage) are normal.
INSPECTION LOWER BALL JOINT END PLAY
1. Set front wheels in a straight-ahead position. Do not depress brake pedal.
2. Place an iron bar or similar tool between transverse link and steering knuckle.
3. Measure axial end play by prying it up and down.
CAUTION:
Be careful not to damage ball joint boot.
STRUT INSPECTION
Check strut for oil leakage, damage and replace if there are. Refer to FSU-11, "COIL SPRING AND
STRUT" .
Wheel Alignment InspectionNES000I4
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
Unladen conditions mean that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are designated positions.
PRELIMINARY CHECK
Check tires for improper air pressure and wear.
Check road wheels for runout.
Check wheel bearing axial end play.
Check ball joint axial end play of compression rod, upper link, and steering knuckle
Check shock absorber operation.
Check each mounting part of axle and suspension for looseness and deformation.
Check each link, rod and member for cracks, deformation and other damage.
Check vehicle posture.
GENERAL INFORMATION AND RECOMMENDATIONS
A four-wheel thrust alignment should be performed.
–This type of alignment is recommended for any NISSAN/INFINITI vehicle.
–The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is
centered.
–The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
–The rack should be checked to ensure that it is level.
Make sure the machine is properly calibrated.
–Your alignment equipment should be regularly calibrated in order to give correct information.
–Check with the manufacturer of your specific equipment for their recommended Service/Calibration
Schedule. Axial end play : 0 mm (0 in)
FRONT SUSPENSION ASSEMBLY FSU-9
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Revision: 2006 December 2006 FX35/FX45
REMOVAL
1. Set an engine slinger to engine, then suspend engine.
2. Remove tire from vehicle with power tool.
3. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
19, "FRONT DISC BRAKE" .
4. Remove brake hose lock plate. Then remove brake hose from strut assembly.
5. Remove disc rotor.
6. Remove wheel sensor harness from strut assembly. CAUTION:
Do not pull on wheel sensor harness.
7. Remove undercover with power tool.
8. Remove front cross bar.
9. Remove steering hydraulic piping bracket from front suspension member. Refer to PS-39, "
HYDRAULIC LINE" .
10. Remove cotter pin at steering outer socket, then loosen mount- ing nut.
11. Use a ball joint remover (SST) to remove steering outer socket from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball joint remover (SST) from com-
ing off.
12. Remove mounting bolts of steering gear with power tool, then hang steering gear on vehicle. Refer to PS-17, "
POWER
STEERING GEAR AND LINKAGE" .
13. Remove front final drive side of drive shaft with power tool. (For AWD models) Refer to FAX-12, "
Removal and Installation (Left
Side)" , FA X - 1 3 , "Removal and Installation (Right Side)" .
14. Set jack under front suspension member.
15. Remove fixing bolts and nuts between strut assembly and steering knuckle with power tool.
1. Strut upper plate 2. Strut spacer 3. Mounting insulator
4. Mounting insulator bracket 5. Mounting bearing 6. Spring upper seat
7. Spring upper rubber seat 8. Coil spring 9. Spring lower rubber seat
10. Bound bumper 11. Strut 12. Steering knuckle
13. Front suspension member 14. Transverse link 15. Stabilizer bar
16. Stabilizer bushing 17. Stabilizer clamp 18. Stabilizer connecting rod
19. Front cross bar 20. Cotter pin
Refer to GI-11, "
Components" , for the symbols in the figure.
SEIA0328E
SEIA0329E
SDIA1434E
FSU-18
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 December 2006 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel Alignment (Unladen*)NES000LU
*: Fuel, engine coolant and lubricant are oil full. Spare tire, jack, hand tools and mats are in designated positions.
Ball JointNES000FY
Wheelarch Height (Unladen*)NES000FZ
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats are in designated positions. Camber
Degree minute (Decimal degree) Minimum
−1 ° 29 ′ ( −1.48 °)
Nominal −0 ° 44 ′ ( −0.73 °)
Maximum 0 ° 01 ′ (0.02 °)
Left and right difference 45 ′ (0.75 °) or less
Caster
Degree minute (Decimal degree) Minimum 3
° 02 ′ (3.03 °)
Nominal 3 ° 47 ′ (3.78 °)
Maximum 4 ° 32 ′ (4.53 °)
Left and right difference 45 ′ (0.75 °) or less
Kingpin inclination
Degree minute (Decimal degree) Minimum 12
° 20 ′ (12.33 °)
Nominal 13 ° 05 ′ (13.08 °)
Maximum 13 ° 50 ′ (13.83 °)
Total toe-in Distance
Minimum 0.6 mm (0.024 in)
Nominal 1.6 mm (0.063 in)
Maximum 2.6 mm (0.102 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree) Minimum 0
° 01 ′ (0.02 °)
Nominal 0 ° 04 ′ (0.06 °)
Maximum 0 ° 06 ′ (0.10 °)
Axial end play 0 mm (0 in)
Swing torque 0.5 − 4.9 N·m (0.06 − 0.49 kg-m, 5 − 43 in-lb)
Measurement on spring balance 0.5 − 4.9 N·m (0.06 − 0.49 kg-m, 5 − 43 in-lb)
Destination USA Canada
Engine VQ35DE VK45DE VQ35DE VK45DE
Axle 2WD AWD AWD
Tire size 265/60R18 265/50R20 265/60R18 265/50R20 265/60R18 265/50R20
Front (Hf) 835 mm
(32.87 in) 834 mm
(32.83 in) 834 mm
(32.83 in) 833 mm
(32.80 in) 832 mm
(32.76 in) 834 mm
(32.83 in) 833 mm
(32.80 in) 832 mm
(32.76 in)
Rear (Hr) 822 mm
(32.36 in) 821 mm
(32.32 in) 829 mm
(32.64 in) 827 mm
(32.56 in) 825 mm
(32.48 in) 827 mm
(32.56 in) 826 mm
(32.52 in) 823 mm
(32.40 in)
SFA818A
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
Revision: 2006 December 2006 FX35/FX45
GENERAL INFORMATION
PRECAUTIONS .....................................................
..... 3
Description .......................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 3
OPERATION PROCEDURE ............................ ..... 3
Precautions for Procedures without Cowl Top Cover ..... 4
General Precautions ........................................... ..... 4
Precautions for Three Way Catalyst .................... ..... 5
Precautions for Fuel (Unleaded Premium Gasoline
Recommended) ................................................... ..... 6
Precautions for Fuel (Unleaded Premium Gasoline
Required) ............................................................ ..... 7
Precautions for Multiport Fuel Injection System or
Engine Control System ....................................... ..... 7
Precautions for Hoses ......................................... ..... 7
HOSE REMOVAL AND INSTALLATION .......... ..... 7
HOSE CLAMPING ........................................... ..... 8
Precautions for Engine Oils ................................. ..... 8
HEALTH PROTECTION PRECAUTIONS ........ ..... 8
Precautions for the Environment ......................... ..... 8
Precautions for Air Conditioning .......................... ..... 9
HOW TO USE THIS MANUAL .............................. ... 10
Description .......................................................... ... 10
Terms .................................................................. ... 10
Units .................................................................... ... 10
Contents .............................................................. ... 10
Components ........................................................ .... 11
SYMBOLS ........................................................ .... 11
How to Follow Trouble Diagnoses ....................... ... 12
DESCRIPTION ................................................. ... 12
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ............................................ ... 12
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION .................................... ... 13
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................ ... 14
How to Read Wiring Diagrams ............................ ... 16 CONNECTOR SYMBOLS ................................
... 16
SAMPLE/WIRING DIAGRAM - EXAMPL - ....... ... 17
DESCRIPTION ................................................. ... 18
Abbreviations ....................................................... ... 24
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ...................................................................... ... 25
How to Check Terminal ........................................ ... 25
CONNECTOR AND TERMINAL PIN KIT ......... ... 25
HOW TO PROBE CONNECTORS ................... ... 25
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................ ... 28
WORK FLOW ................................................... ... 28
INCIDENT SIMULATION TESTS ..................... ... 28
CIRCUIT INSPECTION .................................... ... 31
Control Units and Electrical Parts ........................ ... 36
WORK FLOW ................................................... ... 28
CONSULT-II CHECKING SYSTEM ....................... ... 37
Description ........................................................... ... 37
Function and System Application ........................ ... 37
Nickel Metal Hydride Battery Replacement ......... ... 38
Checking Equipment ........................................... ... 38
CONSULT-II Start Procedure ............................... ... 38
CONSULT-II Data Link Connector (DLC) Circuit . ... 39
INSPECTION PROCEDURE ........................... ... 39
CIRCUIT DIAGRAM ......................................... ... 40
LIFTING POINT ...................................................... ... 41
Commercial Service Tools ................................... ... 41
Garage Jack and Safety Stand ............................ ... 41
2-Pole Lift ............................................................ ... 42
Board-On Lift ....................................................... ... 43
TOW TRUCK TOWING .......................................... ... 44
Tow Truck Towing ................................................ ... 44
2WD MODELS ................................................. ... 44
AWD MODELS ................................................. ... 45
Vehicle Recovery (Freeing a Stuck Vehicle) ........ ... 45
AUTOMATIC TRANSMISSION ........................ ... 46
TIGHTENING TORQUE OF STANDARD BOLTS . ... 47
Tightening Torque Table ...................................... ... 47
RECOMMENDED CHEMICAL PRODUCTS AND
PRECAUTIONS GI-5
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Revision: 2006 December 2006 FX35/FX45
To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.
Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.
Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
Replace inner and outer races of tapered roller bearings and needle bearings as a set.
Arrange the disassembled parts in accordance with their assembled locations and sequence.
Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
Use only the fluids and lubricants specified in this manual.
Use approved bonding agent, sealants or their equivalents when required.
Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.
When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
Precautions for Three Way CatalystNAS00061
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
When checking for ignition spark or measuring engine compression, make tests quickly and only when
necessary.
SGI233
PBIC0190E
SGI234
GI-8
PRECAUTIONS
Revision: 2006 December 2006 FX35/FX45
HOSE CLAMPING
If old rubber hose is re-used, install hose clamp in its original
position (at the indentation where the old clamp was). If there is
a trace of tube bulging left on the old rubber hose, align rubber
hose at that position.
Discard old clamps; replace with new ones.
After installing plate clamps, apply force to them in the direction
of the arrow, tightening rubber hose equally all around.
Precautions for Engine OilsNAS00066
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact
with used oil.
If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
Avoid prolonged and repeated contact with oils, particularly used engine oils.
Wear protective clothing, including impervious gloves where practicable.
Do not put oily rags in pockets.
Avoid contaminating clothes, particularly underpants, with oil.
Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu-
larly.
First aid treatment should be obtained immediately for open cuts and wounds.
Use barrier creams, applying them before each work period, to help the removal of oil from the skin.
Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepa-
rations containing lanolin replace the natural skin oils which have been removed.
Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin.
If skin disorders develop, obtain medical advice without delay.
Where practical, degrease components prior to handling.
Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face
shields; in addition an eye wash facility should be provided.
Precautions for the EnvironmentNAS0008A
In servicing the vehicle, it may be necessary to use, dispose of or recycle hazardous, flammable, or poisonous
materials, such as gasoline, refrigerant gas, solvents, oil, oil filter, air bag modules, seat belt pretensioners,
etc. Disposal, recycling, and transportation of any hazardous materials should be performed in compliance
with applicable federal, state and local laws and regulations.
SMA021D
SMA022D
IDX-4
ALPHABETICAL INDEX
Electrical load signal circuit .............. EC-626, EC-1305
Electrical unit ..................................................... PG-75
Electrical units location ...................................... PG-68
Electronic ignition (EI) system ............. EC-33, EC-693
Engine control circuit diagram ......................... EC-108
Engine control component parts location ......... EC-101
Engine control module (ECM) .......... EC-481, EC-1146
Engine control system diagram ........... EC-30, EC-690
Engine coolant temperature sensor (ECTS) ... EC-210,
EC-222
, EC-879, EC-892
Engine coolant(VK45DE) .................................. CO-38
Engine coolant(VQ35DE) ................................. CO-11
Engine fail-safe system ...................................... EC-96
Engine oil filter replacement ............................. MA-26
Engine oil filter replacement(VQ35DE) ............. MA-19
Engine oil precautions .......................................... GI-8
Engine oil replacement(VQ35DE) ..................... MA-18
Engine oil(VK45DE) ........................................... LU-25
Engine oil(VQ35DE) ............................................ LU-7
Engine removal(VK45DE) ............................... EM-243
Engine removal(VQ35DE) .............................. EM-113
Engine room cover(VK45DE) ......................... EM-173
ETC1 - Wiring diagram .................... EC-563, EC-1241
ETC2 - Wiring diagram .................... EC-558, EC-1236
ETC3 - Wiring diagram .................... EC-569, EC-1248
EVAP canister ...................................... EC-42, EC-702
EVAP canister purge volume control solenoid valve ....
EC-397
, EC-405, EC-1063, EC-1071
EVAP canister vent control valve ...... EC-412, EC-419,
EC-1078
, EC-1085
EVAP control system (small leak) diagnosis .. EC-388,
EC-450
, EC-1054, EC-1116
EVAP control system pressure sensor ........... EC-425,
EC-428
, EC-434, EC-1091, EC-1094, EC-1100
EVAP control system purge flow monitoring diagnosis
EC-383
, EC-1049
EVAP vapor lines inspection ................. MA-21, MA-28
Evaporative emission (EVAP) system . EC-39, EC-699
Evaporator ..................................................... ATC-154
Exhaust manifold(VK45DE) ............................ EM-183
Exhaust manifold(VQ35DE) .............................. EM-26
Exhaust system ................................................... EX-3
Exhaust system inspection ..................... EX-3, MA-29
Expansion valve ............................................. ATC-155
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F/PUMP - Wiring diagram ................ EC-636
, EC-1315
Final drive pre-inspection .................. FFD-20, RFD-19
Final drive removal and installation .. FFD-13, FFD-15,
RFD-16
Floor trim ............................................................. EI-40
Flow charts ......................................................... GI-28
Fluid temperature sensor (A/T) ........................ AT-134
Fluorescent leak detector .............................. ATC-156
Freeze frame data ............................... EC-59, EC-720
Front axle ................................ FAX-4, FAX-10, RAX-5
Front brake solenoid valve ................. AT-150, AT-152
Front bumper ...................................................... EI-14
Front door ............................. BL-148, BL-152, GW-58
Front passenger air bag .................................. SRS-42
Front seat belt ...................................................... SB-4
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-48
Front suspension .............................................. FSU-6
FTS - Wiring diagram ....................................... AT-135
FTTS - Wiring diagram ...... EC-330, EC-335, EC-999,
EC-1004
Fuel cut control (at no load high engine speed) EC-34,
EC-694
Fuel filter replacement ......................................... FL-4
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) ......... EC-305, EC-317,
EC-975
, EC-986
Fuel injection system (Bank 2) ......... EC-305, EC-317,
EC-975
, EC-986
Fuel injector ..................................................... EC-628
Fuel injector and fuel tube(VK45DE) .............. EM-194
Fuel injector and fuel tube(VQ35DE) ................ EM-45
Fuel level sensor EC-460, EC-462, EC-464, EC-1125,
EC-1127
, EC-1129
Fuel line inspection .................................. FL-3, MA-25
Fuel line inspection(VQ35DE) .......................... MA-17
Fuel precautions .......................................... GI-6, GI-7
Fuel pressure check ........................... EC-86, EC-746
Fuel pressure release ......................... EC-86, EC-746
Fuel pump ....................................... EC-635, EC-1314
Fuel pump and gauge .......................................... FL-4
Fuel system ......................................................... FL-3
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor .......... EC-328, EC-334,
EC-997
, EC-1003
Fuel tank vacuum relief valve ............. EC-42, EC-702
FUELB1 - Wiring diagram .. EC-307, EC-319, EC-977,
EC-988
FUELB2 - Wiring diagram .. EC-309, EC-321, EC-979,
EC-990
Fuse .................................................................. PG-16
Fuse and fusible link box .................................. PG-82
Fusible link ........................................................ PG-16
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Gauges ................................................................. DI-5
Generic scan tool (GST) .................................. EC-130
Glass ...................................... GW-11, GW-58, GW-62
Grille - See Exterior ............................................ EI-22
Ground distribution ........................................... PG-29
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Harness connector ............................................ PG-72
Harness layout .................................................. PG-44
Headlining - See Roof trim .................................. EI-42
Heated oxygen sensor 2 (bank 1) .... EC-270, EC-281,
EC-294
, EC-940, EC-951, EC-964
Heated oxygen sensor 2 (bank 2) .... EC-270, EC-281,
EC-294
, EC-940, EC-951, EC-964
Heated oxygen sensor 2 heater (bank 1) ....... EC-173,