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ON-VEHICLE SERVICE AT-263
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Revision: 2006 December 2006 FX35/FX45
5. Install rear extension assembly to transmission case. (With nee- dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pole and
the parking actuator support when assembling the rear
extension assembly.
6. Tighten rear extension assembly mounting bolts to specified torque. Refer to AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not reuse self-sealing bolts.
7. Install rear engine mounting member. Refer to AT- 2 6 6 ,
"Removal and Installation (2WD Models)" .
8. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
b. Install oil pan (with oil pan gasket) to transmission case. CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri- cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
9. Install drain plug to oil pan, and then tighten drain plug to the specified torque. Refer to AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
10. Install control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and
Installation" .
11. Install rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
12. Install exhaust front tube and center muffler. Refer to EX-3, "
Components" .
13. Install front cross bar. Refer to FSU-8, "
Removal and Installation" .
14. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
15. Connect the battery cable to the negative terminal.
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TRANSMISSION ASSEMBLY AT-267
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Revision: 2006 December 2006 FX35/FX45
10. Remove crankshaft position sensor (POS) from A/T assembly. CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
11. Remove starter motor. Refer to SC-15, "
VQ35DE ENGINE
MODELS (2WD)" .
12. Remove fluid cooler tube.
13. Remove rear plate cover. Refer to EM-30, "
Removal and Instal-
lation (2WD Models)" .
14. Remove rear cover plate. Refer to EM-30, "
Removal and Installation (2WD Models)" .
15. Turn crankshaft, and remove the four tightening bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
16. Support A/T assembly with a transmission jack. CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
17. Remove rear engine mounting member with power tool.
18. Remove engine mounting insulator (rear).
19. Remove air breather hose. Refer to AT- 2 6 4 , "
Removal and Installation" .
20. Disconnect A/T assembly harness connector.
21. Remove A/T fluid charging pipe from A/T assembly.
22. Remove O-ring from A/T fluid charging pipe.
23. Plug up openings such as the A/T fluid charging pipe hole, etc.
24. Remove bolts fixing A/T assembly to engine assembly with power tool.
25. Remove A/T assembly from vehicle with a transmission jack.
Secure torque converter to prevent it from dropping.
Secure A/T assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a A/T, be sure to check dis-
tance “A” to ensure it is within the reference value limit.
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Distance “A” : 25.0 mm (0.98 in) or more
SAT017B
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TRANSMISSION ASSEMBLY AT-271
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Revision: 2006 December 2006 FX35/FX45
11. Remove crankshaft position sensor (POS) from A/T assembly. CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
12. Remove starter motor. Refer to SC-16, "
VQ35DE ENGINE
MODELS (AWD)" (for VQ35DE) or SC-14, "VK45DE ENGINE
MODELS" (for VK45DE).
13. Disconnect fluid cooler tube from A/T assembly.
14. Remove rear plate cover. Refer to EM-36, "
Removal and Instal-
lation (AWD Models)" (for VQ35DE) or EM-187, "Removal and
Installation" (for VK45DE).
15. Turn crankshaft, and remove the four tightening bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
16. Remove dynamic damper (for VQ35DE). Refer to EM-118,
"Removal and Installation (AWD Models)" .
17. Support A/T assembly with a transmission jack. CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
18. Remove rear engine mounting member with power tool.
19. Remove engine mounting insulator (rear).
20. Tilt the A/T assembly slightly to keep the clearance between body and A/T assembly, and then disconnect air breather hose
from A/T fluid charging pipe. Refer to AT- 2 6 4 , "
Removal and
Installation" .
21. Disconnect A/T assembly harness connector and transfer assembly harness connector.
22. Remove A/T fluid charging pipe.
23. Remove O-ring from A/T fluid charging pipe.
24. Plug up openings such as the A/T fluid charging pipe hole, etc.
25. Remove bolts fixing transmission assembly to engine with power tool.
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OVERHAUL AT-283
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Revision: 2006 December 2006 FX35/FX45
7. Pawl shaft 8. Seal ring 9. Needle bearing
10. Revolution sensor 11. Parking gear 12. Output shaft
13. Bearing race 14. Needle bearing 15. Manual plate
16. Parking rod 17. Manual shaft oil seal 18. Manual shaft
19. O-ring 20. Band servo anchor end pin 21. Detent spring
22. Spacer 23. Seal ring 24. Snap ring
25. Return spring 26. O-ring 27. Servo assembly
28. Snap ring 29. Sub-harness 30. Control valve with TCM
31. Bracket 32. A/T fluid temperature sensor 2 33. Oil pan
34. Magnet 35. Drain plug 36. Drain plug gasket
37. Oil pan mounting bolt 38. Oil pan gasket 39. Terminal cord assembly
40. O-ring 41. Retaining pin 42. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbol for others.
*: Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-48, "Recommended Chemical Products and Sealants" .
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OVERHAUL AT-285
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Revision: 2006 December 2006 FX35/FX45
7. Pawl shaft 8. Self-sealing bolt 9. Seal ring
10. Needle bearing 11. Gasket 12. Revolution sensor
13. Parking gear 14. Output shaft 15. Bearing race
16. Needle bearing 17. Manual plate 18. Parking rod
19. Manual shaft oil seal 20. Manual shaft 21. O-ring
22. Band servo anchor end pin 23. Detent spring 24. Spacer
25. Seal ring 26. Snap ring 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Sub-harness 32. Control valve with TCM 33. Bracket
34. A/T fluid temperature sensor 2 35. Oil pan 36. Magnet
37. Drain plug 38. Drain plug gasket 39. Oil pan mounting bolt
40. Oil pan gasket 41. Terminal cord assembly 42. O-ring
43. Retaining pin 44. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
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OVERHAUL AT-287
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Revision: 2006 December 2006 FX35/FX45
7. Return spring 8. Pawl shaft 9. Seal ring
10. Needle bearing 11. Gasket 12. Revolution sensor
13. Parking gear 14. Output shaft 15. Bearing race
16. Needle bearing 17. Manual plate 18. Parking rod
19. Manual shaft oil seal 20. Manual shaft 21. O-ring
22. Band servo anchor end pin 23. Detent spring 24. Spacer
25. Seal ring 26. Snap ring 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Sub-harness 32. Control valve with TCM 33. Bracket
34. A/T fluid temperature sensor 2 35. Oil pan 36. Magnet
37. Drain plug 38. Drain plug gasket 39. Oil pan mounting bolt
40. Oil pan gasket 41. Terminal cord assembly 42. O-ring
43. Retaining pin 44. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
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ASSEMBLY AT-357
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Revision: 2006 December 2006 FX35/FX45
15. Install snap ring to A/T assembly harness connector.
16. Install magnets in oil pan.
17. Install oil pan to transmission case.
a. Install oil pan gasket to transmission case. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan to transmission case. CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan gasket mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri- cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 7 4 , "
Components" .
CAUTION:
Do not reuse oil pan mounting bolts.
18. Install drain plug to oil pan, and then tighten drain plug mounting bolts to the specified torque. Refer to AT- 2 7 4 , "
Components" .
CAUTION:
Do not reuse drain plug gasket.
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HEATER & COOLING UNIT ASSEMBLY ATC-125
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Revision: 2006 December 2006 FX35/FX45
HEATER & COOLING UNIT ASSEMBLYPFP:27110
Removal and InstallationNJS000EU
REMOVAL
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Drain coolant from cooling system. Refer to CO-11, "
Changing Engine Coolant" (VQ35DE) or CO-38,
"Changing Engine Coolant" (VK45DE).
3. Remove cowl top cover. Refer to EI-23, "
COWL TOP" .
4. Remove high-pressure pipe 2 mounting clip.
5. Remove low-pressure flexible hose bracket mounting bolt. Refer to ATC-146, "
Removal and Installation of
Low-pressure Flexible Hose" .
6. Disconnect low-pressure pipe 1 and high-pressure pipe 2 from evaporator.
a. Set a disconnector [high-pressure side (SST: 9253089908), low- pressure side (SST: 9253089916)] on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
7. Remove electric throttle control actuator (VQ35DE). Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
8. Disconnect two heater hoses from heater core.
9. Remove instrument panel assembly. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
10. Remove blower unit. Refer to ATC-120, "
BLOWER UNIT" .
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