CHASSIS AND BODY MAINTENANCE MA-33
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Revision: 2006 December 2006 FX35/FX45
Changing Differential Gear OilNLS0006S
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Balancing Wheels (Bonding Weight Type)NLS0006T
REMOVAL
1. Remove inner and outer balance weights from the road wheel. CAUTION:
Be careful not to scratch the road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel. CAUTION:
Be careful not to scratch the road wheel during removal.
After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
WHEEL BALANCE ADJUSTMENT
If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on tire balance machine using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the tire balance machine indicator, multiply outer unbalance value by 5/3 to determine balance weight that should be used. Select the outer balance weight
with a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to the road wheel.
CAUTION:
Do not install the inner balance weight before installing the outer balance weight. Oil grade and Viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS
AND LUBRICANTS" .
Capacity:
Front final drive (F160A)
0.65 (1 - 3/8 US pt, 1 - 1/8 lmp pt)
Rear final drive (R200)
1.4 (3 US pt, 2 - 1/2 lmp pt)
Filler plug: Front final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Rear final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Drain plug: Front final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Rear final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
SDIA1151E
CHASSIS AND BODY MAINTENANCE MA-35
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Revision: 2006 December 2006 FX35/FX45
Tire RotationNLS0006U
After rotation the tires, adjust the tire pressure.
Retighten the wheel nuts when the vehicle has been driven for
1,000 km (600 miles) (also in cases of a flat tire, etc.).
CAUTION:
Do not include the T-type spare tire when rotating the tires.
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
Checking Brake Fluid Level and LeaksNLS0006V
If fluid level is extremely low, check brake system for leaks.
Checking Brake Lines and CablesNLS0006W
Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Changing Brake FluidNLS0006X
1. Drain brake fluid from each bleed valve.
2. Refill until new brake fluid comes out from each bleed valve. Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to BR-10, "
Bleeding Brake System" .
Refill with recommended Genuine Nissan Super Heavy Duty
Brake Fluid or equivalent DOT 3 (US FMVSS No. 116).
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas. Tightening torque of wheel nut
: 108 N·m (11 kg, 80 ft-lb)
SMA829C
SBR451D
SBR389C
SBR419C
MA-40
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 December 2006 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitNLS00075
BELT DEFLECTION AND TENSION (VQ35DE)
*: If belt tension gauge cannot be installed at check points shown, check drive belt tension at different location on the belt.
BELT DEFLECTION AND TENSION (VK45DE)
ENGINE COOLANT CAPACITY (APPROXIMATE) (VQ35DE)
Unit: (US qt, lmp qt)
ENGINE COOLANT CAPACITY (APPROXIMATE) (VK45DE)
Unit: (US qt, lmp qt)
RADIATOR
Unit: kPa (kg/cm2 , psi)
ENGINE OIL CAPACITY (APPROXIMATE) (VQ35DE)
Unit: (US qt, lmp qt)
Deflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb)
Used belt New belt Used belt
New belt
Limit After adjustment Limit After adjustment
Alternator and
power steering
oil pump belt 7 (0.28)
4 - 5
(0.16 - 0.20) 3.5 - 4.5
(0.138 - 0.177) 294 (30, 66) 730 - 818
(74.5 - 83.5,
164 - 184) 838 - 926
(85.5 - 94.5,
188 - 208)
A/C compressor
belt 12 (0.47)9 - 10
(0.35 - 0.39) 8 - 9
(0.31 - 0.35) 196 (20, 44) 348 - 436
(35.5 - 44.5, 78 - 98) 470 - 559
(48 - 57,
106 - 126)
Applied pushing
force 98 N (10 kg, 22 lb) —
KBIA1731J
Tension of drive belts Auto-adjustment by auto tensioner
Engine coolant capacity (With reservoir tank at “MAX” level) 8.6 (9-1/8, 7-5/8)
Reservoir tank engine coolant capacity (At “MAX” level) 0.8 (7/8, 3/4)
Engine coolant capacity (With reservoir tank at “MAX” level) 10.0 (10-5/8, 8-3/4)
Reservoir tank engine coolant capacity (At “MAX” level) 0.8 (7/8, 3/4)
Cap relief pressure Standard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Leakage testing pressure 157 (1.6, 23)
Drain and refill With oil filter change 4.7 (5, 4-1/8)
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul) 5.4 (5-3/4, 4-3/4)
SERVICE DATA AND SPECIFICATIONS (SDS) MA-41
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Revision: 2006 December 2006 FX35/FX45
ENGINE OIL CAPACITY (APPROXIMATE) (VK45DE)
Unit: (US qt, lmp qt)
SPARK PLUG (PLATINUM-TIPPED TYPE) (VQ35DE)
SPARK PLUG (PLATINUM-TIPPED TYPE) (VK45DE)
WHEEL BALANCE
Drain and refill With oil filter change 5.8 (6-1/8, 5-1/8)
Without oil filter change 5.2 (5-1/2, 4-5/8)
Dry engine (Overhaul) 7.0 (7-3/8, 6-1/8)
Make NGK
Type Standard PLFR5A-11
Hot PLFR4A-11
Cold PLFR6A-11
Spark plug gap Nominal: 1.1mm (0.043 in)
Make NGK
Ty p e Standard PLFR5A-11
Hot PLFR4A-11
Cold PLFR6A-11
Spark plug gap Nominal: 1.1mm (0.043 in)
Maximum allowable unbalance Dynamic (At rim flange) Less than 5.0 g (0.18 oz) (one side)
Static (At rim flange) Less than 20 g (0.71 oz)
PS-18
POWER STEERING GEAR AND LINKAGE
Revision: 2006 December 2006 FX35/FX45
7. Remove oil pipings (high pressure side and low pressure side) from steering gear assembly, then drain fluid from pipings.
8. Remove mounting bolt of steering hydraulic piping bracket from steering gear assembly.
9. Remove mounting bolt (lower side) of lower joint.
10. Remove mounting bolts of steering gear assembly with power tool, and then remove steering gear assembly from vehicle.
INSTALLATION
Refer to PS-17, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
After removing/installing or replacing steering components, check wheel alignment. Refer to FSU-6,
"Wheel Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
SGIA0541E
SGIA0545E
SGIA0542E
SGIA0546E
PS-30
POWER STEERING OIL PUMP
Revision: 2006 December 2006 FX35/FX45
1. Connect oil pressure gauge (SST) and oil pressure gauge adapter (SST) between oil pump discharge connector and high
pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 to 80 °C (122 to 176 °F).
CAUTION:
Warm up engine with shut-off valve fully opened. If engine is started with shut-off valve closed,
fluid pressure in power steering pump increases to maximum. This will raise fluid temperature
excessively.
Be careful not to contact hose with belt when engine is started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly. If relief oil pressure is outside the specification, disassemble and repair oil pump. Refer to PS-35, "
Disas-
sembly and Assembly (VK45DE Models)" .
5. After inspection, disconnect oil pressure gauge (SST) and oil pressure gauge adapter (SST) from hydrau- lic circuit, connect oil pump discharge connector and high pressure hose. Add fluid and bleed air from
hydraulic circuit thoroughly. Refer to PS-8, "
Air Bleeding Hydraulic System" .
Removal and Installation (VQ35DE Models)NGS000C6
REMOVAL
1. Remove undercover from vehicle with power tool.
2. Loosen belt tensioner adjust screw, then remove belt from oil pump pulley. Refer to EM-15, "
DRIVE
BELTS" .
3. Drain power steering fluid from reservoir tank.
SGIA0570E
SST
Pressure gauge and shut-off valve KV48103500
(J26357 and
J26357-10)
Oil pump side Connector A and
O-ring KV48105300-4
and 5295262U10
(—)
Eye-bolt and O-
ring KV48105300-3
and 5295262U00
(—)
High pressure
piping side Connector B and
O-ring KV48105300-1
and 5295262U00
(—)
Nut KV48105300-2 ( — )
SGIA0572E
Relief oil pressure:
9,900 - 10,700 kPa (101 - 109.1 kg/cm
2 , 1436 - 1552 psi)
POWER STEERING OIL PUMP PS-31
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Revision: 2006 December 2006 FX35/FX45
4. Remove piping of high pressure and low pressure (drain fluid from their pipings). Refer to PS-39,
"HYDRAULIC LINE" .
5. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Refer to PS-39, "HYDRAULIC LINE" for tightening torque. Install in the reverse order removal.
After installation, adjust belt tension. Refer to EM-15, "DRIVE BELTS" .
After installation, bleed air. Refer to PS-8, "Air Bleeding Hydraulic System" .
Removal and Installation (VK45DE Models)NGS000C7
REMOVAL
1. Remove undercover from vehicle with power tool.
2. Remove power steering oil pump belt from auto tensioner. Refer to EM-174, "
DRIVE BELTS" .
3. Drain power steering fluid from reservoir tank.
4. Remove piping of high pressure and low pressure from power steering oil pump (drain fluid from their pip- ings). Refer to PS-39, "
HYDRAULIC LINE" .
5. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Refer to PS-39, "HYDRAULIC LINE" for tightening torque. Install in the reverse order removal.
After installation, bleed air. Refer to PS-8, "
Air Bleeding Hydraulic System" .
NOTE:
Adjustment of belt tension is no necessary because engine of this model equips auto tensioner.
Disassembly and Assembly (VQ35DE Models)NGS000C8
INSPECTION BEFORE DISASSEMBLY
Disassemble power steering oil pump only if the following items are found.
Oil leakage from oil pump
Deformed or damaged pulley
1. Rear cover 2. Teflon ring 3. O-ring
4. Rear side plate 5. Rotor snap ring 6. Dowel pin
7. Cam ring 8. Rotor 9. Vane
10. Cartridge 11. Front side plate 12. O-ring
13. Flow control valve A 14. Spring 15. Flow control valve B assembly
16. Body assembly 17. Oil seal 18. Pulley
19. O-ring 20. Suction pipe 21. Bracket
SGIA0622E
SUNROOF RF-25
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Revision: 2006 December 2006 FX35/FX45
SUNROOF UNIT ASSEMBLY
Removal
CAUTION:
Always work with a helper.
When taking sunroof unit out, use clothes to protect the seats and trim from damage.
After installing the sunroof unit and glass lid, be sure to perform the leakage test and make sure
there is no malfunction.
1. Tilt up glass lid.
2. Remove the headlining. Refer to EI-42, "
Removal and Installation" .
3. Disconnect drain hoses.
4. Remove glass lid. Refer to RF-26, "
GLASS LID" .
5. Remove motor mounting screws. Remove sunroof motor assembly and disconnect harness connector.
CAUTION:
Before removing sunroof motor assembly, make sure
that sunroof is fully closed.
After removing sunroof motor assembly, do not attempt
to rotate sunroof motor as a single unit.
6. Remove nuts on the front end and side rail.
7. Remove curtain air bag bracket bolts, then remove curtain air bag bracket from the rail side. Refer to SRS-44, "
Removal and
Installation" .
8. Remove front/rear sunroof bracket bolts, then remove sunroof unit assembly from roof panel.
9. Remove sunroof unit assembly through the passenger room while being careful not to damage the seats and trim.
1. Glass lid 2. TORX bolt (T25) 3. Washer
4. Rear sunroof bracket 5. Front sunroof bracket 6. Wind deflector
7. Sunroof unit assembly 8. Noise cover 9. Sunroof motor assembly
10. Screw 11. Sunshade 12. Nut
13. Bolt 14. Drain plate 15. Sunshade stopper
16. Drain hose
PIIA6189E
PIIA6191E
PIIA6193E