3 WHAT TO DO IN AN EMERGENCY
4IF THE ENGINE OVERHEATS
!
5. Start the engine in the car with the
discharged battery using the nor- mal starting procedure. After the engine starts, leave the jumper cables connected and let the enginerun at fast idle or about 2000 rpm for several minutes.
6. Carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery became discharged (because the lights were left on, etc.), have the charging system checked by your Hyundaidealer. D030A02HP-AAT If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transmission) and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out un- der the car or steam is coming outfrom under the hood, stop the en-gine. Do not open the hood until the engine coolant has stopped running or the steaming has stopped. If thereis no visible loss of coolant and no steam, leave the engine running and check to be sure the enginecooling fan is operating. If the fan is not running, turn the engine off. 4. Check to see if the water pump drive
belt is missing. If it is not missing, check to see that it is tight. If the drive belt seems to be satisfactory, check for engine coolant leakingfrom the radiator, hoses or under the car. (If the air conditioning had been in use, it is normal for coldwater to be draining from it when you stop).
WARNING:
While the engine is running, keephands and clothing away from mov- ing parts such as the fan and drivebelts to prevent injury.
6 DO-IT-YOURSELF MAINTENANCE
10CHANGING THE ENGINE OIL AND FILTER
!
The engine oil and filter should be changed at those intervals specified in the maintenance schedule in Sec- tion 5. If the car is being driven in severe conditions, more frequent oiland filter changes are required. The procedure for changing the oil and filter is as follows:
1. Park the car on level ground and set the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowestmark. Turn the engine off and place the gear selector lever in "P" (auto- WARNING:
Be very careful when draining the engine oil as it may be hot enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new gasket and retighten by turning itclockwise. Oil pan drain plug tightening torque: 3.5 ~ 4.5 kgf.m
G040A03HP-GAT
HHP5004
G040A01HP
G040A02HP matic transmission) or reverse gear (manual transmission).
2. Open the hood and remove the engine oil filler cap.
3. Slide underneath the car and loosen the drain plug by turning it counter-clockwise with a wrench of theproper size. Be sure that a drain pan is in position to catch the oil as it drains out, then remove the drainplug.
Diesel Engine (2.9 CRDi)
Diesel Engine (2.5 TCI)
Gasoline Engine
Oil filter
Drain plug Oil filler cap
Oil filler cap
Oil filter
Drain plug Oil filler cap
Oil filter
Drain plug
6 DO-IT-YOURSELF MAINTENANCE
34
To check the power steering fluid level, be sure the ignition is "OFF", thencheck to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings onthe fluid reservoir. NOTE: Grinding noise from the power steer- ing pump may be heard immedi- ately after the engine is started inextremely cold conditions (below - 20°C). If the noise stops during warm up, there is no abnormal function inthe system. If is due to a power steering fluid characteristic in ex- tremely cold conditions. Recommended Fluid Use PSF-3 type fluid. NOTE: Do not start the engine when the power steering oil reservoir is empty.
FUEL FILTER
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the
power steering hose connections for fluid leakage at regular intervals. The power steering hoses should be re-placed if there is severe surface crack- ing, pulling, scuffing or worn spots. Deterioration of the hose could causepremature failure. G350A02HP-GAT
Bleeding the Fuel System (For Diesel Engine (2.5 TCI))
The fuel system should be bled to
remove air as described in the illus- tration if the fuel supply is exhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a long time.
1. Loosen the air bleed bolt at the upper part of the fuel filter with a flat-head screwdriver or equivalent. G350A01HP
6
DO-IT-YOURSELF MAINTENANCE
47
NO. 1 2 34 5 67 8 9
10 11 1213 14 1516 17 1819 20 2122 23 2425 26 2728 AMPERAGES(A)
30A 10A 15A 20A10A15A30A20A 10A 10A20A10A- -
10A 10A -
10A10A10A10A 10A 10A
-
10A15A15A 10A CIRCUIT PROTECTED
Defogger Relay
Hazard Relay, Hazard Switch Stop Lamp Switch
TOD, EST Control Module - Sunroof Controller
Blower Relay
Power Door Locks
Rear Fog Lamp Relay
Audio, Map Lamp
Cigarette Lighter, Power Outlet relay, ACC Socket
Power Outside Mirror Switch- - A/C Switch
Left/Right Outside Mirror & Defogger -
TCM, ECM(COVEC-F), TCCS(TOD, EST), Immobilizer
Back-up Lamp Switch, Inside Rearview Mirror, Transmission Range Switch Hazard Switch
Instrument Cluster, ETACM, Vehicle Speed Sensor, DRL Control ModuleAirbag Airbag Indicator -
Blower & A/C, ETACM, Defogger Relay
Seat Warmer
Sunroof, Rear Wiper & Washer, Cruise Switch, Rear Intermittent Wiper Relay
Start Relay, Theft-Alarm Relay
G200E01HP-GAT
Inner Panel
Note: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label. G200D01HP
7
EMISSION CONTROL SYSTEMS
3
!
CATALYTIC CONVERTER
H020A01A-AAT
; For a Gasoline Engine
All Hyundai vehicles are equipped
with a monolith type three-way cata- lytic converter to reduce the carbonmonoxide, hydrocarbons and nitro- gen oxides contained in the exhaust gas. Exhaust gases passing throughthe catalytic converter may cause it to operate at a very high temperature. The introduction of large amounts ofunburned gasoline into the exhaust may cause the catalytic converter to overheat and create a fire hazard.This risk may be reduced by observ- ing the following: WARNING:
o Use unleaded fuel only.
o Maintain the engine in good operating condition. Extremely high catalytic converter tempera-tures can result from improper operation of the electrical, igni- tion or multiport electronic fuelinjection.
o If your engine stalls, pings, knocks, or is hard to start, have your Hyundai dealer inspect and repair the problem as soon aspossible.
o Avoid driving with a very low
fuel level. Running out of gaso-line may cause the engine to misfire and result in damage to the catalytic converter.
o Avoid idling the engine for peri-
ods longer than 10 minutes.
o The vehicle should not be pushed or pulled to get started.This may cause the catalyticconverter to overheat and cre- ate a fire hazard.
Catalytic Converter
o Do not touch the catalytic con-
verter or any other part of the exhaust system while the cata- lytic converter is hot. Shut off the engine, wait for at least onehour before touching the cata- lytic converter or any other part of the exhaust system.
o Remember that your Hyundai dealer is your best source ofassistance.
o Do not stop your Hyundai over any combustible material suchas grass, paper, leaves or rags. These materials might contact the hot catalytic converter and afire might result.
H020A01HP-D
hpflene-7.p65
3/9/2005, 1:52 PM
3
7EMISSION CONTROL SYSTEMS
4
!
H020D01HP-GAT ; For a Diesel Engine (If Installed)
WARNING:
o Use diesel only.
o Maintain the engine in good operating condition. Extremely high catalytic converter tempera- tures can result from improperoperation of the electrical, igni- tion or electronic fuel injection.
o If your engine stalls, pings, or is hard to start, have your Hyundaidealer inspect and repair the problem as soon as possible.
o Avoid driving with a very low fuel level. Running out of dieselmay cause the engine to stop and result in damage to the cata- lytic converter.
o Avoid idling the engine for peri- ods longer than 10 minutes.
o The vehicle should not be pushed or pulled to get started.This may cause the catalyticconverter to overheat and cre- ate a fire hazard.
Catalytic Converter H020A01HP
All Hyundai vehicles are equipped with oxidation type catalytic converterto reduce the carbon monoxide, hy- drocarbons and particulates contained in the exhaust gas. o Do not touch the catalytic con-
verter or any other part of theexhaust system while the cata- lytic converter is hot. Shut off the engine, wait for at least onehour before touching the cata- lytic converter or any other part of the exhaust system.
o Remember that your Hyundai
dealer is your best source ofassistance.
o Do not stop your Hyundai over any combustible material suchas grass, paper, leaves or rags. These materials might contact the hot catalytic converter and afire might result.
hpflene-7.p65 3/9/2005, 1:52 PM
4
10INDEX
4
G General Checks .......................................................... 6-5
Glove Box ................................................................. 1-86
HHazard Warning System ............................................ 1-77
Headlight Aiming Adjustm ent ..................................... 6-39
Headlight Leveling Device S ystem ............................1-99
Heating and Ventilation ............................................ 1-104
Air flow control ........................................... 1-105, 1-116
Temperature control .... .......................................... 1-107
High-Mounted Rear Stop Light ...................................1-95
Hood Release ............................................................ 1-97
Horn ........................................................................... 1-98
I Ignition Sw itch ............................................................. 2-3
Immobilizer S ystem ..................................................... 1-5
Limp Home Procedures ................................... 1-7, 1-9
Key ................................................................... 1-5, 1-8
Indicator and Warning Lights.................................... 1-58
Instrument Cluster and Indicator Li ghts................... 1-54
Instrument Panel Light Control (Rheo stat)............... 1-79
Interior Light .............................................................. 1-85
Intermittent Wiper ..................................................... 1-77
J Jump Starting .............................................................. 3-3 K
Key .............................................................................. 1-4
If you lose your keys ............................................. 3-17
Positions ................................................................... 2-4
L Limited-Slip D ifferential ............................................. 2-22
Luggage Compartment
Cargo Security Screen ........................................... 1-93
Light ........................................................................ 1-92
Net .......................................................................... 1-93
M Maintenance Intervals Explanation of scheduled maintenance items ......... 5-9
Maintenance under severe usage conditions .......... 5-8 Scheduled maintenance ........................................... 5-4
Service requ irements............................................... 5-2
Mirrors Day/night inside rearview ....... .................................1-90
Outside rearvi ew ..................................................... 1-88
Multimeter .................................................................. 1-69
Altimeter ................................................................. 1-70
Barometer ............................................................... 1-72
Digital Clock ........................................................... 1-72
Electrical azimuth compass ................................... 1-70
Relative altimeter .................................................... 1-71
1CONTROLS AND EQUIPMENT
2
CAUTION:
The vehicle warranty will not extend to damage arising from the use ofincorrect fuels.
To prevent accidental filling of the fueltank with leaded fuel, a small diameterfiller neck along with a restrictor flap are fitted to ensure that only unleaded fuel pump nozzles may enter the filler neck.However, care must be exercised when refuelling the vehicle tank from fuel can or by means of a funnel that the fuelbeing used is unleaded. The use of leaded fuel in this vehicle will result in irreversible pollution of thecatalyst element. Such pollution will prevent correct operation of the cata- lyst and give rise to increased operatingtemperatures leading to the catalyst element melting and restricting the ex- haust flow along with an increase inexhaust emission levels.
DIESEL ENGINES Diesel fuel of 52 to 54 cetane is the correct rating to use in your HyundaiTerracan. If two types of diesel fuel are available, use summer or winter fuel properly according to the following tem-perature conditions.
o Above 23°F (-5°C) ... Summer type
diesel fuel.
o Below 23°F (-5°C) ... Winter type diesel fuel.
Watch the fuel gauge (page 47 number4) very carefully: If the engine stops due to fuel failure, the circuits must becompletely purged to permit restarting.FUEL RECOMMENDATIONS
B010A02HP-EAT PETROL ENGINES THIS VEHICLE MUST ONLY BE OP- ERATED WITH UNLEADED FUEL. SERIOUS DAMAGE WILL RESULTFROM THE USE OF LEADED FUEL. For the optimal vehicle performance, we recommend you to use unleaded gasoline with an octane rating of RON(Research Octane Number) 95 /AKI (Anti Knock Index) 91 or higher. You may use unleaded gasoline with anoctane rating of RON 91~94/AKI 87~90 but it may result in slight performance reduction of the vehicle.
B010A01HP
!
!
UNLEADED FUEL ONLY
CAUTION:
Do not let any petrol or water enter the tank. If this happens, the tank should be completely drained andthe fuel lines should all be cleaned out. This will stop the fuel pump from becoming contaminated.