2006 Hyundai Terracan maintenance

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The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the powersteering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Do not check whilst the engine is running. Do not start the engine when power steering fluid reservoir is empty. Fluid Recommendation Only automatic transmission fluid meeting the specification of PSF-3 orATF DEXRON 2 should be used in the power steering system.POWER STEERING FLUID LEVEL
G230A03A-EAT
Petrol Engine
G230A01HP-E
HHP5014-E
Diesel Engine
!WARNING:
The cooling fan is controlled by
engine coolant temperature and may sometimes operate even when the engine is not running. Do not touchthe radiator fan until it is completely stopped and the battery has been disconnected. As the coolant temperature de-
creases the fan will automaticallyshut off. This is a normal condi- tion.
Checking Engine Cooling Fan The engine cooling fan should auto- matically come on if the engine cool- ant temperature is high.
Checking Condenser Cooling Fan The condenser cooling fan (in front of the condenser) should come on auto- matically whenever the air conditioner is in operation.
CHECKING ELECTRIC COOLING FANS
YG210A1-E

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!
The fuel system should be bled to
remove air as described in the illus- tration if the fuel supply is exhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a long time.
1. Pump the hand prime pump with your hand for one minute(about 20~30 times).
2. Turn the ignition key to the "START" position and release it 2~3 times shortly until the engine starts. CAUTION:
Do not hold the ignition key in the"START" position for more than 15 seconds. Doing so may causethe engine and the injection pump to damage.
FUEL FILTER
G350B01HP-GAT
Bleeding The Fuel System (For Diesel Engine)
HHP5048-E
YG220A1-E POWER STEERING HOSES It is suggested that you check the power steering hose connections forfluid leakage at those intervals speci- fied in the vehicle maintenance sched- ule in Section 5. The power steeringhoses should be replaced if there are severe surface cracking, pulling, scuff- ing or worn spots. Deterioration of thehoses could cause premature failure. NOTE: The power steering pump may be noisy when the engine is first started in the extreme cold (-4°F/-20°C). Thisnoise is not abnormal and will stop as the engine warms up. If the power steering pump continues to be noisyafter the engine has warmed up, have it inspected by your Hyundai authorised repairer.

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!
!
3. Check to be sure that the warning
lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest Hyundai authorised repairer.
NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by a Hyundai authorised repairer.
WARNING:
Be sure to carefully wipe away anywater drained out in this manner, because the fuel mixed in the water might be ignited and resultin a fire. Before attempting to replace a head-
light bulb, be sure the switch is turned to the "OFF" position.
The next paragraph shows how to
reach the headlight bulbs so they may be changed. Be sure to replacethe burned-out bulb with one of the same number and wattage rating.
Ensure that the replacement bulb has
the same cap configuration and watt-age as the original.
See page 6-35 for the wattage descrip-
tions.
CAUTION:
Keep the lamps out of contact with
petroleum products, such as oil, petrol, etc.
REPLACING HEADLIGHT BULBS
G260A01HP-EAT
G300B02HP-EAT
Removal Of Water From TheFuel Filter (For Diesel Engine)
If the fuel filter warning lamp illumi- nates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the wateras described below.
1. Loosen the drain plug at the bot- tom of the fuel filter.
2. Tighten the drain plug when water no longer comes out.
HHP5047-E

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7. Disconnect the connector from the
bulb base in the back of the head- light.
G270A02HP
8. Push the bulb spring to remove the headlight bulb.
G270A03HP
9. Remove the protective cap from the replacement bulb and install the new bulb by matching the plas- tic base with the headlight hole.Reattach the bulb spring and re- connect the connector.
10.Use the protective cap and carton to promptly dispose of the old bulb.
11.Check for proper headlight aim.
G270A01B-EAT
Headlight Bulb
1. Allow the bulb to cool. Wear eye
protection.
2. Open the engine bonnet.
3. Always grasp the bulb by its plas- tic base, avoid touching the glass.
4. Using a spanner, remove the head- light assembly mounting bolts.
5. Disconnect the power cord from the bulb base in the back of the headlight.
G270A01HP
6. Turn the plastic cover counterclock- wise and remove it.

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Before performing aiming adjustment, make sure of the following.HEADLIGHT AIMING AD- JUSTMENT
G290A01HP-EAT
1. Keep all tyres inflated to the correct
pressure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down several times. Placevehicle at a distance of 118.1 in. (3m) from the test wall.
3. Ensure that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tyre,jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the headlight lens and turn on the headlight.
5. Open the bonnet.
6. Draw the vertical line (through the centre of each headlight) and thehorizontal line (through the centre of each headlight) on the aiming screen.
(1) Horizontal line dimension from


Horizontal aiming
Vertical aiming
G290B01HP
G290B02HP
Horizontal aiming
Vertical aiming
ground :Low Beam : 35.1 in.(894 mm) High Beam : 33 in. (839 mm)
(2) Distance between each vertical line :Low Beam : 51.8 in. (1,316 mm) High Beam : 42.4 in. (1,076 mm)
!WARNING:
The halogen bulbs contain gas un-
der pressure and if impacted could shatter, resulting in flying fragments.Always wear eye protection when servicing the bulb. Protect the bulb against abrasions or scratches andagainst liquids when lighted. Turn the bulb on only when installed in a headlight. Replace the headlight ifdamaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care. G270A03O

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G290B01HP-EAT
Adjustment After Headlight As- sembly Replacement
If the vehicle has had front body repair
and the headlight assembly has been replaced, the headlight aiming should be checked using an aiming screen as shown in the illustration. Turn on theheadlight switch (Low Beam or HighBeam Position).
1. Adjust headlights so that main axis of light is parallel to centre line ofthe body and is aligned with point"P" shown in the illustration.
2. Dotted lines in the illustration show
the centre of headlights.
"H"Horizontal centre line of headlightsfrom ground : Low Beam : 35.1 in. (894 mm) High Beam : 33 in. (839 mm) "W" Distance between each headlight centre :
Low Beam : 51.8 in. (1,316 mm) High Beam : 42.4n. (1,076 mm) "L" Distance between the headlights and the wall that the lights are tested against : Low Beam : 118.1 in. (3,000 mm) High Beam : 118.1in. (3,000 mm)
G290B02HP-E
G290B01HP-D
L
W
Cut-off line
Ground
line "P"
Horizontal line
Vertical line
1.5 in.(38 mm)

H
H
L
W
Cut-off line
Ground line "P"
Horizontal line
Vertical
0.83 in. (21mm) 1.54 in.(39 mm)
H
H
line
And then, draw a parallel line at 1.50 in. (38 mm) under the horizontal line incase of adjusting the low beam or at 0.83 in. (21 mm) under the horizontal line in case of adjusting the high beam.
7. Adjust each cut-off line of the low
beam to the parallel line with a phillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to the each vertical line witha phillips screwdriver - HORIZON-TAL AIMING.

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Socket Type
Px26d/P14.5S W2.1x9.5D
BA 15s
S8.5/8.5 S8.5/8.5 P22d
W2.1 x 9.5D W2.1 x 4.6D
Part Name
Headlight (Low/High Beam)Front position Light Front Turn Signal Light Map Light Interior Light Front Fog Light Side Repeater Light Front Door Edge Warning Light Socket Type
S8.5/8.5
W-2
BAY 15d BA 15s
W2.1 x 9.5D BA 15s
W2.1 x 9.5D
No.
9
10 11 12 Part Name
Luggage Compartment Light High Mounted Rear Stop Light Rear Combination Light Stop/Tail Light Turn Signal Light Back-up Light Rear Fog Light License Plate Light
No.
1 2 3 4 5 6 7 8
BULB WATTAGES
G280A01HP
G280A03HP-EAT
Wattage55/55 5
21 8
10 55 55Wattage 10 16
21/5 2116 21
5

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NO.1
NO. 2
NO. 3
NO.4
NO.5
NO. 6
NO. 7
NO. 8
NO. 9
NO. 10
NO. 11
NO. 12
DESCRIPTION
G200C01HP-EAT Engine Compartment (#1)
G200C01HP-E
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label. AMPERAGES
100A
120A (DIESEL)
140A ( PETROL)
50A 30A - -
20A 10A 15A -
10A10A CIRCUIT PROTECTED
Glow Relay (COVEC-F/EGR), Air Heater Relay (Diesel Engine) Engine Compartment Fuse & Relay Box #2,GeneratorInner Panel Fuse Box (Fuse 1,2,3,4,5),Engine Compartment Fuse & Relay Box #1 (Fuse 8,9),
Fuel Heater Control Module (COVEC-F/EGR)
Generator, Ignition Switch--Engine Control Relay (Diesel Engine),
Main Control Relay (Petrol Engine)Horn RelayFront Fog Lamp Relay-ECM (Diesel Engine), EGR Control ModuleECM (Diesel Engine)
FUSIBLE LINK
FUSE
FUSE PANEL DESCRIPTION
Petrol Engine Diesel Engine