2006 Hyundai H-1 (Grand Starex) fuel cap

1BEFORE DRIVING YOUR VEHICLE
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B030A01P-GAT BEFORE OPERATION PRECAUTIONS FOR NEWVEHICLE The performance and life of a vehicle depend largely on how the vehicle is handled when new.To maintain the parts smoothly and sustain high performance for a long time to come, be sure to observe thefollowing points. Make sure that your vehicle does not miss the first 5,000 km inspec- tions. After the first 5,000 km of driving, take your vehicle to your nearest service shop for inspection. B040A01P-GAT OPERATION IN FOREIGN COUN- TRIES If you are going to drive your Hyundai in another country, be sure to:
o Observe all regulations regarding
registration and insurance.
o Determine that acceptable fuel is available.
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B055A02P-GAT LOADING YOUR VEHICLE Never load the luggage and people to exceed GVWR(MLW) and GAWR ofyour vehicle. You can find the GVWR(MLW) and GAWR -maximum loading capacities-on the VIN plate. The GVWR(Gross Vehicle Weight Rating) or MLW(Maximum LoadedWeight) means total weight of the ve- hicle, all occupants, fuel and cargo. And GAWR means the maximumweights that the front and rear axles can endure the weights including ve- hicle itself weight.
WARNING:
Improperly loading your car canseriously affect its steering and braking performance causing a crash in which you may be seri-ously injured or killed. NOTE: Your warranty does not cover parts or components that fail because of overloading.

1BEFORE DRIVING YOUR VEHICLE
26
!WARNING:
o Always double check to be sure that the hood is firmly latched before driving away. If it is not latched, the hood could fly openwhile the vehicle is being driven, causing a total loss of visibility, which might result in an acci-dent.
o The support rod must be inserted
completely into the hole providedin the hood whenever you in- spect the engine compartment. This will prevent the hood fromfalling and possibly injuring you.
o Do not move the vehicle with the
hood in the raised position, asvision is obstructed and the hood could fall or be damaged.
REMOTE FUEL-FILLER LID RELEASE
B200A01P-GAT (Minibus/Van) The fuel-filler lid may be opened from inside the vehicle by pulling up on thefuel-filler lid opener located on the dash- board at the left side of the car. B200A02P
GT10230A
B200C02P-GAT Fuel tank cap key (Truck) The fuel tank cap can be opened when- ever you fuel-up. You lock the fuel tankcap by turning the key toward the front of the vehicle and unlock it by turning it toward the rear.The fuel tank cap is located at the left side of the vehicle body. GT10221A
B200B01P-GAT Refueling (Minibus/Van) Use the fuel best suited to the engine of your vehicle. Excessively low cet- ane fuel may cause ignition pinging andconsequently damage engine. Please find the cetane number most appropri- ate to your engine.

1
BEFORE DRIVING YOUR VEHICLE
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!WARNING:
o Fuel vapors are dangerous. Be- fore refueling, always stop the en- gine and never allow sparks oropen flames near the filler area. If you need to replace the filler cap, use a genuine Hyundai replace-ment part. If you open the fuel filler cap dur- ing high ambient temperatures, aslight "pressure sound" may be heard. This is normal and not a cause for concern.Whenever you open the fuel filler cap, turn it slowly. o Automotive fuels are flammable/
explosive materials. When refuel-ing, please note the following guidelines carefully. Failure tofollow these guidelines may re- sult in severe personal injury, se- vere burns or death by fire orexplosion.
- Before refueling always note thelocation of the Emergency Gaso- line Shut-Off, if available, at the gas station facility.
- Before touching the fuel nozzle or fuel filler cap, you shouldeliminate potentially dangerous static electricity discharge bytouching another metal part of the front of the vehicle, a safe distance away from the fuel fillerneck, nozzle, or other gas source.
- Do not get back into a vehicle once you have begun refueling.Do not touch, rub or slide against any item or fabric (polyester,satin, nylon, etc.) capable of pro- ducing static electricity. Static electricity discharge can ignitefuel vapors resulting in explo- sion. If you must re-enter the vehicle,you should once again elimi- nate potentially dangerous staticelectricity discharge by touch- ing a metal part of the vehicle, away from the fuel filler neck,nozzle or other gasoline source.
- When using a portable fuel con-
tainer be sure to place the con-tainer on the ground prior to refueling. Static electricity dis- charge from the container canignite fuel vapors causing a fire. Once refueling has begun, con- tact with the vehicle should bemaintained until the filling is complete. Use only portable fuel containers designed to carry andstore gasoline.
- Do not use cellular phones
around a gas station or whilerefueling any vehicle. Electric current and/or electronic inter- ference from cellular phones canpotentially ignite fuel vapors causing a fire. If you must use your cellular phone use it in aplace away from the gas station.
NOTE: If the fuel-filler lid will not open be- cause ice has formed around it, tap lightly or push on the lid to break theice and release the lid. Do not pry on the lid. If necessary, spray around the lid with an approved de-icer fluid(do not use radiator anti-freeze) or move the vehicle to a warm place and allow the ice to melt.

1BEFORE DRIVING YOUR VEHICLE
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B250A01P-GAT POWER WINDOW (If installed) Power window operates when the igni- tion key is in the "ON" position.The main switches are located on the driver's armrest and control the front windows on the respective sides of thevehicle. The windows may be opened by de- pressing the appropriate windowswitch. To stop at the desired opening, re- lease the switch. The window may beclosed by pulling the front portion of the switch. Close
HSRFL250
Open
WINDOW
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B230A01P-GAT FRONT DOOR WINDOW GLASS Manual type
Turn the window regulator handle to raise or lower the window. WARNING:
When opening or closing the win- dows, make sure your passenger's arms and hands are safely out of the way. CLOSE
GT10260A
OPEN
- When refueling always shut the
engine off. Sparks produced byelectrical components related to the engine can ignite fuel va- pors causing a fire. Always in-sure that the engine is OFF be- fore and during refueling. Once refueling is complete, check tomake sure the fuel filler cap and door are securely closed, before starting the engine.
- Do not light any fire around a gas station. DO NOT use matchesor a lighter and DO NOT SMOKE or leave a lit cigarette in your vehicle while at a gas stationespecially during refueling. Automotive fuel is highly flam- mable and can, when ignited,result in explosion by flames.
- If a fire breaks out during refuel-
ing, leave the vicinity of the ve-hicle, and immediately contact the manager of the gas station or contact the police and localfire department. Follow any safety instructions they provide.

2 INSTRUMENTS AND CONTROLS
12INSTRUMENT CLUSTER
B290A02A-AAT ENGINE COOLANT TEMPERATURE GAUGE Minibus/Van
C080A01A-GAT FUEL GAUGE Minibus/Van
The needle on the gauge indicates the approximate fuel level in the fuel tank. The fuel capacity is given in Section 9.
With Tachometer
Without Tachometer C080A02P
C080B02P With Tachometer
C090A02P
C090B02P
Without Tachometer
Truck
C080C02P

44IN CASE OF EMERGENCY
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2. Pump the hand pump until there are
no more bubbles in the fuel coming out of the air plug. When doing this,place a cloth around the air plug to prevent the escaping fuel from spew- ing about.
3. Tighten the air plug when there are no more bubbles in the fuel.
4. Continue pumping until the hand pump becomes stiff.
5. Finally, check to be sure that there
is no leakage of fuel.If in doubt, consult your nearest authorized HYUNDAI dealer. E090A02P
REMOVAL OF WATER FROM THE FUEL FILTER
E100A02P-GAT (Diesel Motor) If the fuel filter warning lamp illumi- nates during driving, it indicates that water has accumulated in the fuel fil-ter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bottom
of the fuel filter. Drain plug
!WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully clean away
any fuel which spilled ontonearby parts coming out of the air plug, because such accumu- lations of fuel might ignite andcause a fire.
GS40310A

44IN CASE OF EMERGENCY
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4. Check to see if the water pump drivebelt is missing. If it is not missing, check to see that it is tight. If the drive belt seems to be satisfactory, check for engine coolant leakingfrom the radiator, hoses or under the car. (If the air conditioning had been in use, it is normal for coldwater to be draining from it when you stop).
!WARNING:
While the engine is running, keep hair, hands, long hair and clothing away from moving parts such as the fan and drive belts to preventinjury.
!WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields.
5. If the water pump drive belt is broken or engine coolant is leaking out, stop the engine immediately and call the nearest Hyundai dealer for assis- tance.!WARNING:
Do not remove the radiator cap when the engine is hot. This can allow coolant to be blown out of the open- ing and cause serious burns.
6. If you cannot find the cause of the overheating, wait until the engine temperature has returned to nor-mal. Then, if the engine coolant has been lost, carefully add coolant to the reservoir (page 8-12) to bringthe fluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. Ifoverheating happens again, call a Hyundai dealer for assistance.
CAUTION:
Serious loss of engine coolant indi-cates there is a leak in the coolingsystem and this should be checked as soon as possible by a Hyundai dealer.
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VEHICLE MAINTENANCE REQUIREMENTS
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G080E01P-GAT
o Vacuum and Crankcase
Ventilation Hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam- age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examin- ing those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold. Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or mov- ing component which might cause heatdamage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses should be replaced immedi- ately if there is any evidence of dete-rioration or damage. G080F01P-GAT
o Fuel Hose, Vapor Hose and
Fuel Filler Cap
The fuel hose, vapor hose and fuelfiller cap should be inspected at those intervals specified in the maintenance schedule. Make sure that a new fuelhose, vapor hose or fuel filler cap is correctly replaced. Consult your Hyundai dealer if you have any ques-tions. G080G01P-GAT
o Air Cleaner Filter
A genuine Hyundai part is recom- mended for replacement of the air cleaner filter. G080H01P-GAT
o Spark Plugs (Gasoline) Make sure to install new spark plugs of the correct heat range. G080I01P-GAT
o Drive Belts Inspect all drive belts (water pump and alternator) for evidence of cuts, cracks, excessive wear or oiliness, and re- place if necessary. Drive belts shouldbe checked periodically for proper ten- sion and adjusted as necessary. G080J01P-GAT
o Engine Coolant The coolant should be changed at those intervals specified in the Vehicle Maintenance Requirements Section. G080K01P-GAT
o Timing Belt Inspect all parts related with the timing belt for damage and deformation. Re-place any damaged parts.