6
VEHICLE MAINTENANCE REQUIREMENTS
11
GASOLINE DIESELMore Frequently More Frequently Every 60,000 KM or 48 monthsMore FrequentlyMore FrequentlyEvery 10,000 KM or 6 months More Frequently Every 100,000 KM Every 40,000 KMEvery 45,000 KM Every 7,500 KM or 6 monthsEvery 3,000 KMEvery 4,000 KM (Except 2.5 CRDi)Every 7,500 KM or 6 months (2.5 CRDi only)
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS, ROTORS REAR BRAKE DRUMS AND LININGSSTEERING GEAR BOX, LINKAGE & BOOTSCLIMATE CONTROL AIR FILTER(FOR EVAPORATOR AND BLOWER UNIT)MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL
G070A08P-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
R R RR
I I I
R R R
SEVERE DRIVING CONDITIONS A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty conditions
D - Driving in areas using salt or other corrosive materials or
in very cold weather
E - Driving in sandy areas
A, B, C, D, E, F, G, H, I, K A, B, C, F, H, J C, E B, HD, E, F, GC, D, G, HC, D, G, H C, D, E, F C,EA, C, D, E, F, G, H, I, J A, C, E, F, G, H, I DRIVING
CONDITION
MAINTENANCE INTERVALS
MAINTENANCE
OPERATION
MAINTENANCE ITEM
F - More than 50% driving in heavy city traffic during hot above32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer or police car, taxi, or commercial type operation
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h
K - Frequently driving in stop-and-go conditions
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
Except E.C For E.C
Except E.C For E.C
Engine Compartment ................................................... 8-2
General Checks ........................................................... 8-6
Checking the Engine Oil .............................................. 8-7 Checking the Engine Coolant..................................... 8-10
Checking the Battery .................................................. 8-13
Air Conditioning Care .................................................. 8-15
Changing the Climate Control Air Filter .. ....................8-16
Checking the Brake Fluid ............................................ 8-17
Checking the Clutch Fluid ........................................... 8-18
Checking the Automatic Transmission Fluid ..............8-18
Filling the Washer Reservoir....................................... 8-20
Windshield Wiper Blades ............................................ 8-21
Tail Gate Window Washer Flui d .................................8-23
Checking the Freeplay ................................................ 8-23
Checking Drive Belts .................................................. 8-24
Parking Brake Lever Stroke ....................................... 8-25
Tire .............................................................................. 8-25
8
DO-IT YOURSELF MAINTENANCE
8
8DO-IT YOURSELF MAINTENANCE
6GENERAL CHECKS
I020A03P-GAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi- tion
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks
(on or below components)
o Power steering fluid level and con-
dition
o Battery condition
o Air filter condition I030A03P-GAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tight-
ness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare) I040A01P-GAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation
(and air conditioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, in-
cluding clutch operation
o Automatic transmission operation,
including "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation
8
DO-IT YOURSELF MAINTENANCE
15AIR CONDITIONING CARE
G140A01A-AAT Keeping the Condenser Clean The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These caninterfere with maximum cooling effi- ciency. When removing such accu- mulations, brush or hose them awaycarefully to avoid bending the cooling fans.
G140B01A-AAT Checking the Air Conditioning Operation
1. Start the engine and let it run at a fast idle for several minutes with the air conditioning set at the maxi-mum cold setting.
2. If the air coming out of the in-dash
vents is not cold, have the air con-ditioning system inspected by your Hyundai dealer. G140C01A-AAT Lubrication To lubricate the compressor and the seals in the system, the air condition- ing should be run for at least 10 minutes each week. This is particu-larly important during cool weather when the air conditioning system is not otherwise in use.CAUTION:
Running the air conditioning sys- tem for extended periods of time with a low refrigerant level maydamage the compressor.
!
o The electrical ignition system
works with high voltage. Never touch these componentswith the engine running or the ignition switched on.
8DO-IT YOURSELF MAINTENANCE
16
G140D01HP-GAT Checking the Compressor Drive Belt When the air conditioning is being used regularly, the compressor drivebelt tension should be checked at least once a month. To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressorpulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 8.0 mm. If you havethe instruments to check it with a force of 98N (22 lb.), the deflection should be approx. 8.0 mm (0.315 in.).If the belt is too loose, have it ad- justed by your Hyundai dealer. NOTE: The compressor drive belt tension for diesel engine (2.5 CRDi only) isadjusted automatically.
HSM396-1
Gasoline
CHANGING THE CLIMATE CONTROL AIR FILTER
B140E02P-AAT
(For Evaporator and Blower Unit)(Minibus/Van)
The climate control air filter is located
in the air intake duct behind the wind- shield washer reservoir.
It helps to decrease pollutants from
entering the car.
Auto tensionerpulley
COMP. pulley
Engine pulley
Generator pulley
G190D01P
Diesel (2.5 TCI)
Crankshaft pulley
COMP.pulley
Tension pulley
COMP. pulley
Autotensioner Crankshaftpulley
Diesel (2.5 CRDi)
10INDEX
2
A ADJUSTABLE FRONT SEATS .................................. 1-32
AIR CONDITIONING CARE .......................................8-15
AIR CONDITI ONING SYSTEM .................................. 2-44
ALTIMETER ............................................................... 2-18
ANTENNA .................................................................. 2-73
ANTI-LOCK BRAKE SYSTEM ................................... 3-24
APPEARANCE CARE ................................................. 5-2
ASHTRAY .................................................................. 2-36
AUDIO FAULT CODE ................................................. 2-70
AUDIO SYSTEM Cassette Tape Player Operation (H240, H280)...................................................................... 2-54, 2-65
Compact Disc Player Operation (H260, H280) ...................................................................... 2-59, 2-67
Stereo Radio Operation (H240, H260, H280)
............................................................ 2-51, 2-56, 2-62
AUTOMATIC TRANSMISSION ..................................3-10
AUTOMATIC TRANSMISSION FLUID .......................8-18
AUXILIARY SEAT ...................................................... 1-38BBACK WARNING
SYSTEM ....................................... 3-25
BATTERY ................................................................... 8-13
BEFORE STARTING THE ENGINE ............................ 3-3
BI-LEVEL HEATING ................................................... 2-42
BLEEDING THE FUEL SYSTEM ............................. 4-21
BRAKE FLUID ............................................................ 8-17
BRAKE PEDAL .......................................................... 3-22
BRAKE SYSTEM ....................................................... 3-20
BULB WATTAGE ....................................................... 4-38
CCARE OF CASSETTE TAPES .................................. 2-72
CARE OF DI SC .......................................................... 2-71
CARRYING CHILDREN .............................................. 1-16
CATALYTIC CONVERTER ....... ................................... 7-3
CENTRAL DOOR LOCKS ..... .....................................1-15
CHANGING A FLAT TIRE ........................................... 4-7
CHANGING AND REPLACING FUSES .....................4-27
CHANGING THE CLIMATE CONTROL AIR FILTER . 8-16
CHECKING THE DRIVE BELTS ................................ 8-24
CHECKING THE FREEPLAY .....................................8-23
CHILD PROTECTION SLIDE DOOR ..........................1-16
CHILD RESTRAINT SYSTEM .................................... 1-46
CIGARETTE LIGHTER ............................................... 2-27
CLIMATE CONTROL AIR FILTER ............................. 2-47
CLUTCH FLUID .......................................................... 8-18
10
INDEX
5
P PARKING ................................................................... 3-22
PARKING BRAKE ...................................................... 3-21
PARKING BRAKE LEVEL STROKE..........................8-25
POWER OUTLET ....................................................... 2-27
POWER WINDOW ...................................................... 1-28
RREAR GATE .............................................................. 1-23
REAR HEATER AND AIR CONDITIONER .................2-45
REAR ROOM LIGHT .................................................. 2-29
REAR SIDE, QUARTER WINDOW ............................ 1-29
REAR SUNROOF ....................................................... 2-32
REMOTE FUEL-FILLER LID RELEASE .....................1-26
REMOVAL OF WATER FROM THE FUEL
FILTER ................................................................... 4-22
REPLACEMENT OF LIGHT BULBS ........................4-30
ROOF RACK ............................................................ 2-33
RUNNING-IN RECOMMENDATIONS .......................... 1-3
SSCHEDULED MAINTENANCE .................................... 6-4
SEAT BELTS ............................................................. 1-42
Pre-tensioner seat belt ............................................ 1-46
SEAT WARMER ......................................................... 1-41SEATBACK HOLDER
................................................. 1-41
SEATS Auxiliary Seat .......................................................... 1-38
Fourth Seat .............................................................. 1-37
Front Seat ............................................................... 1-32
Making a flat Seat ................................................... 1-38
Second Seat ............................................................ 1-34
Third Seat ................................................................ 1-35
SIDE GATE ................................................................ 1-24
SLIDING WINDOW GLASS ........................................ 1-29
SMOOTH CORNERING .............................................. 3-29
SPARE TIRE ............................................................... 4-3
SPARE TIRE ANTI-THEFT DEVICE ........................... 4-6
SPEEDOMETER ........................................................ 2-13
STARTING .................................................................. 3-5
STARTING AND STOPPING THE ENGINE FOR TURBO CHARGER OR TURBO CHARGERINTERCOOLER ........................................................ 3-8
STEERING WHEEL TILT LEVER ..............................1-50
STEREO SOUND SYSTEM ....................................... 2-49
SUNROOF .................................................................. 2-30
SUNSHADE ................................................................ 2-30
SUNVISOR ................................................................. 2-33
SUPPLEMENTAL RESTRAINT(AIRBAG) SYSTEM .. 1-51