1CONTROLS AND EQUIPMENT
68BOOT LID(4 DOOR)/HATCH- BACK DOOR(3/5 DOOR)
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B540A02A-EAT
B450E01A
WARNING:
The boot lid or hatchback door should always be kept completely closed whilst the vehicle is in motion. If it isleft open or ajar, poisonous exhaust gases may enter the car resulting in serious injury or death to the occu-pants. See additional warnings con- cerning exhaust gases on page 2-2.
REMOTE FUEL FILLER FLAP RELEASE
!WARNING:
Fuel vapours are dangerous. Before refuelling, turn off the engine and never allow sparks, lit cigarettes or open flames near the filler area. Whenreleasing the filler cap, a small amount of residual pressure may generate a slight hissing sound which
is not indicative of an abnormality. In the event of the fuel filler cap requir- ing replacement, only a GenuineHyundai replacement part should be used to prevent fuel leakage.
SB440A1-E
The fuel filler flap may be opened from inside the vehicle by pulling up on the fuel filler flap release. NOTE: If the fuel filler flap will not open because ice has formed around it, tap lightly or push on it to break the ice and release it. Do not lever theflap. If necessary, spray around the flap with an approved deicer fluid (do not use radiator anti-freeze) ormove the vehicle to a warm place and allow the ice to melt. HLC2016
HLC2015-D
3
IN CASE OF EMERGENCY
5IF THE ENGINE OVERHEATS
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D030A01TB-EAT If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
3. If coolant is running out under the car or steam is coming out from thebonnet, stop the engine. Do not open the bonnet until the coolanthas stopped running or the steam- ing has stopped. If there is no visible loss of coolant and no steam, leavethe engine running and check to be sure the engine cooling fan is oper- ating.If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory,check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use,it is normal for cold water to be draining from it). WARNING:
Whilst the engine is running, keep hands and clothing away from mov-ing parts such as the fan and drive belts to prevent injury.
WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 12 in.(30 cm) closer to the ECU or wiring harness within the engine room whilst engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields. 5. If the water pump drive belt is broken
or coolant is leaking out, stop theengine immediately and call the near- est Hyundai dealer for assistance.
!WARNING:
Do not remove the radiator cap when the engine is hot since steam and boiling water may be ejected fromthe radiator resulting in burns or scalding.
6. If the cause of the overheating can- not be found, wait until the engine temperature has returned to nor- mal. Then, if coolant has been lost, carefully remove the radiator capand add water to bring the fluid level in the reservoir up to the base of the radiator fill opening. Fill the coolantexpansion tank to the halfway mark.
7. Proceed with caution until it is es-
tablished that the engine is operat-ing normally. If the engine over- heats repeatedly, the advice of a Hyundai dealer should be sought.
5VEHICLE MAINTENANCE REQUIREMENTS
8
6ZF070C1-A
o Coolant
The engine coolant should be changed
at the intervals specified in the main- tenance schedule. F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is
recommended when the filter is re- placed.
6ZF060J1-A
o Spark plugs
(For Petrol Engine)
Make sure to install new spark plugs
of the correct heat range.
6ZF070B1-A
o Cooling system
Check the cooling system part, such as radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts.
6ZF060G1-A o Vapour hose and fuel filler cap The vapour hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapourhose or fuel filler cap is correctly re- placed. 6ZF060F1-A
o Vacuum, crankcase
ventilation hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Par- ticular attention should be paid to ex- amining those hose surfaces nearestto high heat sources, such as the exhaust manifold.
Inspect the hose routing to assure
that the hoses do not come in contactwith any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence ofdeterioration or damage.
6ZF060E1-A o Timing belt Replace timimg belt and inspect all associated parts related for damage and deformation. Replace any dam- aged parts immediately.
6OWNER MAINTENANCE
4
G010D01A-EAT (DIESEL)
1. Engine coolant reservoir
2. Power steering fluid reservoir
(Not all models)
3. Clutch fluid reservoir
4. Engine oil filler cap 5. Engine cover
6. Fuel filter
7. Brake booster
8. Brake fluid reservoir
9. Air filter element 10. Relay box
11. Windscreen washer fluid reservoir
cap
12. Engine oil level dipstick
13. Radiator cap
14. Battery G010E01A-D
12 34
5
67 89
11 12 13 14 10
CAUTION:
When inspecting or servicingthe engine, you should handle tools and other heavy objects carefully so that the plastic rocker cover of the engine is not damaged.
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7EMISSION CONTROL SYSTEMS
2EMISSION CONTROL SYSTEMS
SH010A1-E (Not all models) Depending upon the market for which the vehicle is destined, the emission control system will comprise one or more of the following emission con-trol devices.
1) Crankcase emission control sys-
tem
2) Evaporative emission control sys-
tem
3) Exhaust emission control system In order that the proper functioning of the emission control systems may be ensured, it is recommended that thevehicle is inspected and maintained by an authorized Hyundai dealer in accordance with the maintenanceschedule in this manual. SH010B1-E
1. Crankcase Emission
Control System
The positive crankcase ventilation
system is employed to prevent air pollution caused by blow-by gases being emitted from the crankcase byintroducing fresh air to the crankcase through the air cleaner where this mixes with blow-by gases and thenpasses through the PCV valve into the intake manifold from where it sub- sequently enters the combustionchamber and is burned.
SH010C1-E
2. Evaporative Emission
Control System
The Evaporative Emission Control
System is designed to prevent fuel vapours from escaping into the atmo- sphere through the fuel tank ventila-tion system. Canister
Fuel vapours generated inside the
fuel tank are absorbed and stored ina charcoal canister. When the engineis started, the vapours stored in the canister are drawn into the induction system through the purge control so-lenoid valve and are subsequently burned. Purge Control Solenoid Valve
The purge control solenoid valve is
controlled by the ECU; when the en- gine coolant temperature is low or the engine is idling, the purge control valve is closed and fuel vapours re- main stored in the canister. Undernormal running conditions when the engine is warm, the valve opens and the vapours are drawn into the inlettract and subsequently burned in the combustion chamber.
9VEHICLE SPECIFICATIONS
2
Type Wheel free playRack stroke Oil pump type 4 DOOR
167.7 (4260)
66.1 (1680) 54.9 (1395) 96.1 (2440) 56.5(1435 )56.1 (1425)
ItemOverall length Overall width Overall height (unladen)Wheel base Wheel tread J030A02A-EAT TYRE
PETROL
MF45AH
90A (13.5V) 0.7 KW 0.9 KW
Dual hydraulic with brake booster Ventilated disc DrumCable operated on rear wheel
J010A01A-EAT MEASUREMENT
J060A01A-GAT FUEL SYSTEM
Rack and pinion 0 ~ 1.18 in. (0 ~ 30 mm) 5.3 in. (134 mm) Vane type
175/70 R13, 185/60R14, 185/55 R15 Full size
Option Spare
Front Rear
in. (mm)
J020A01A-EAT POWER STEERING Fuel tank Capacity Imp.gal
9.9 Litre
45
J040A03A-EAT ELECTRICAL
Item Battery Alternator Starter
J050A01A-GAT BRAKE Type Front brake typeRear brake type Parking brake
3/5 DOOR
65.9 (4215)
DIESEL
CMF60AH 90A(12V) 1.7 KW
-
Manual T/A Automatic T/A
10
INDEX
3
Driving Economical driving ................................................. 2-16
Smooth cornering ................................................... 2-17
Winter motoring ...................................................... 2-17
E Emission Control Syst em ........................................... 7-2
Engine Before starting the engine ....................................... 2-3
Compartment ........................................................... 6-2
Coolant ..................................................................... 6-9
Coolant temperature gauge ................................... 1-46
If the engine overheats ............................................ 3-5
Number .................................................................... 8-2
Oil ............................................................................. 6-5
Starting ..................................................................... 2-5
Engine Exhaust Can Be Dangerous ........................... 2-2
FFog Light Front ....................................................................... 1-56
Rear ....................................................................... 1-56
Front Seats
Head restraint adjustment...................................... 1-14
Lumbar support adjustment ................................... 1-14
Seat cushion height adjustment............................ 1-15
Seat rake adj ustment............................................. 1-13
Seat recline adjustment .............. ...........................1-13Fuel
Capacity ................................................................... 9-2
Gauge .................................................................... 1-46
Recommendations ................................................... 1-2
Fuel Filler Lid
Remote release ...................................................... 1-68
Fuses ........................................................................ 6-24
Fuse Panel description ............................................. 6-37
G Glove Box ................................................................. 1-63
H Hazard Warning System ........................................... 1-55
Headlight Aiming Adjustment ....................................6-28
Headlight Leveling Device Syst em ...........................1-54
Heated Rear Window ................................................ 1-55
Heating and Cooling Control ..................................... 1-72
Heating and Ventilation ............................................. 1-73
Air flow control ....................................................... 1-74
Air intake control .................................................... 1-73
Bi-level heating ....................................................... 1-77
Defrost/Defogging .................................................. 1-77
Fan speed control .................................................. 1-73
Temperature control ............................................... 1-76
High-Mounted Rear Stop light.................................... 1-66
Horn .......................................................................... 1-71