2006 GREAT WALL HOVER window

Overview of the entire car-9
Car body
The structure shape and parameters of the car body is shown in table 6.
Table 6 The structure shape and parameters of the car body
Serial No. Item structure and parameter
1 Car body
1.1 Structure shap e of
car body Long head two boxes five doors five seats totally metal enclosed type hard top no
carrier t yp e car body
1.2 White car body Punching, welding, totally metal enclosed type structure
1.3 Door assembly Frame type, card plate type door lock, hinge type hinges, with side protection rod, four
side doors open outwards by turns, rear door open upwards. Centralized controlled
door lock, electric drive glass frame riser
1.4 Engine bonnet Opening upwards and backwards, single arm hinge
2 Int ernal and external
decoration and
auxiliary
components of car
body
2.1 Internal decoration Softening design, in compliance with the man-machine engineering and comfort ability
requirement
2.2 Meter board Injection molding type structure, metallic framework
2.3 A, B, C pole and
inter door protection
plate Injection molding, set with sundries box on the door protection plate
2.4 Cab handle Metallic frame, PVC surface, PUR foaming layer in the middle
2.5 Windscreen Panorama curved surface windscreen. Front wind window: triplex glass, with a
thickness of 4.76mm. Rear wind window: toughened glass, with electrical heating
defrosting resistance wire, with thickness of 3.5mm. Other windows: toughened
glass, with thickness of 3.5mm
2.6 Rearview mirror External rearview mirror: electric drive, electrical heating defrosting, anti dazzle type,
the left and right side are all convex mirror, with a radius of curvature of 1400mm. The
internal rearview mirror: manual, anti dazzle type, plane endoscope.
2.7 Seat Pilot and co pilot seat: independent seat, front and back position, the backrest angle
and seat headrest, etc. can be adjusted. Back seat: independent seat, the backrest angle
and seat headrest, etc. can be adjusted.
2.8 Safety belt Back seat middle seat two points fixed type, three pointes fixed emergency blocking
mechanical safety belt for other seats.
2.9 Sun visor Luxurious type, with lamp and cosmetic mirror
2.10 Skylight Electric drive skylight
2.11 Front and rear
bumper Overall design type, PP injection molding

Checking and commissioning of the auxiliary components of car body:
Stop the car stably, check the doors, engine cover, fuel filling port cover, meter and tools box cover, front and rear ash tray cover,
floor center console sundries box cover, CD disc conveyer (VCD disc conveyer), power socket cover, etc. they shall be reliable
and flexible during starting, opening and closing, without blocking and insufficient closing and abnormal sound;

Electrical system
The structure and parameter of the electrical system are shown in table 7.
Table 7 Structure And Parameter of Electrical System

No. Item Structure and Parameter
1 Power, starting and charging system

1.1 Lines Singe line system, voltage DC 12V, negative earth
1.2 Accumulator 55D26R maintenance free type, voltage 12V, 20 hours capacity 60Ah, storage
capacity 101min, low temperature starting current 475A

1.3 Starter 12V, 1.2kW
1.4 generator Internally furnished with adjustor type generator. 14V, 90A
2 Illumination and signal s ystem

2.1 Front illumination light
white, major high beam 60W,1 on the left and right respectively,
auxiliary high
beam 55W,1 on the left and right respectively, passing
lamp 55W,1 on the left and right respectively. Head light base center
height H: 920mm±20mm

2.2 Position light Front position lamp: white, 5W,1 on the left and right respectively.
Rear parking lights: red, 5W,1 on the left and right respectively.

2.3 turn light Amber。Front and rear turn light: 21W,1 on the left and right
respectively. Side turn light: 5W,1 on the left and right respectively,
2.4 Fog light Front fog light: white, 55W, 1 on the left and right respectively. Rear
fog light: red, LED,1 on the left and right respectively.
2.5 Brake light Red, 21W, 1 on the left and right respectively, high position brake light,
10W, 2 in the middle
2.6 License light White, 5W, 1 on the left and right respectively.
2.7 Backup light White, 21W, 1 on the left and right respectively.
2.8 Danger warning signal light All the turning signal lights, danger alarm switch control
2.9 Back repeating reflector Red, none triangle shape, forming combination light with the rear fog
light
2.10 Front, middle and back ceiling light
in the room White. Front indoor ceiling light: 10W, 2 pieces. Middle indoor ceiling
light: 10W, 1 piece. Back indoor ceiling lights: 5W, 1 piece

2.11 Cigar lighter illumination Blue, 3W, 1 piece
2.12 Ash tray illumination White, 3W, 1 piece
3 Meter system
3.1 Combined instrument Car speed odometer, engine speed indicator , water t emperature met er,
fuel gage
3.2 Indicator lamp Refer to the drawing
4 Auxiliary electrical system
4.1 Rain wiper system Front and rear rain wiper DC motor. Front rain wiper: four rods type,
electric drive three gears (high and low speed + adjustable interval),
scraper 2 pieces, 55W. Rear rain wiper: single arm type, electric drive
one gear, with 1 scraper plate, 21W
4.2 Defogging, defrosting device Front wind window hearing type, back wind window heating type
glass, switch control
4.3 Electric drive glass frame riser Drive side general control, independent control oh other windows and
doors
4.4 Central control lock With r emote control
4.5 Camborne power socket 12V, 2 pieces
4.6 Radio, CD and loudspeaker Stereo radio, six discs CD, four sound channels

Controller of the Central Door Lock
1. Positive pole of the power supply (12V) is connected to the positive pole of car’s battery through a 15A fuse; when the
engine is started, the voltage is not less than 10V.
2. Output of the central door lock. The unlock cable connected to the executor of the central door lock is usuall
y grounded
through the normally-closed contact of the internal relay; when the door is unlocked by the remote controller or unlocked
manually, the public contact of the relay will get through with the normally-open contact, realizing an output of 12V
voltage.
3. Out
put of the central door lock. The lock cable connected to the executor of the central door lock is usually grounded
through the normally-closed contact of the internal relay; when the door is locked by the remote controller or locked
manually, the public contact of the relay will get through the normally-open contact, realizing an output of 12V voltage.
4. Key detection cable. This cable is connected to the ignition lock of the car and will
get through with the grounding wire
when the key is inserted into. (negative input)
5. Ri
ght direction indicator. The cable is connected to the positive pole of the right direction indicator of the car; an output of
12V voltage will be available when this cable is at work.
6. Left direction indicator. The cable is connected to the
positive pole of the right direction indicator of the car; an output of
12V voltage will be available when this cable is at work.
7. Negative input of door switch, which is connected to the door switch of the car; this cable will be earthed when the door is
opened. (Interior lights will be on)
a. Open the door and then close it, the reading light will be on for 10 seconds; if during this period, it is detected that the key has
been inserted into the ignition lock or the door closed, then the reading light will turn off.
b. When the key is pulled out of the ignition lock, then reading light will turn on, during this period, if the key is reinserted into
the ignition lock or the door lock, the reading light will be off; if there is not any action when the door is closed within 1
minute, the reading light will automatically turn off.
8. ON power supply detection cable. A conductive wire connected to the ON gear of the ignition lock. (When the ke
y is turned
to the ON position, a 12V output will be available)
9. Car s
peedometer detection cable, which is connected to the detection cable of car's speedometer. (When the car is
accelerated to the speed of 15km/h, the instruments unit will out
put a 500mS rectangular positive pulse to the central door
lock controller, which will control the locking of the central door lock when this 500mS rectangular positive pulse signal is
detected by the controller.)
10. Output of window closing si
gnal. When the door is locked by the remote controller, this line will be available with an
output of 12V positive current for one second and then be off. (No output)
11. Locking signal. The locking signal line connected to the central door lock of car's left front door is connected throu
gh with
the grounding line when at work. (Earthing)
12. Unlockin
g signal. The unlocking signal line connected to the central door lock of car's left front door is connected through
with the grounding line when at work. (Earthing)
13. Ne
gative pole of the power supply, which is connected to the car body, (earthing) line shall be as short as possible,
over-length will produce the interference.
Function of controller of the central door lock
1. Locking. When all the car doors are closed, press LOCK button of the remote controller once, at this time, the direction
indicator will flash once and the central door lock is closed.
2. Unlocking. At the locking state, press UNLOCK button of the remote controller once, at this time, the direction indicato
r
will flash two times and the central door lock is opened.
3. Car-findin
g function. At the locking state, press LOCK bottom of the remote controller once, and at this time, the direction
indicator will flash ten times quickly. Press UNLOCK button of the remote controller to quit the car-finding function.
4. Automatic
prevention function. At the locking state, press UNLOCK button of the remote controller to open the lock; if the

CD Player and Air Conditioning System-15
Turn on the high-pressure valve on the manifold pressure gauge and inject the refrigerant to the system from high-pressure pipeline.
At this time, the attention shall be given to the readings of high-pressure meter and low-pressure meter, and make sure that these two
pressure all go up. If the refrigerant is being injected while the pressure does not go up, then the joints of the pipeline may be loosened
or the seals damaged, inject the refrigerant once more after finding out the cause and the fixing. When the increase of pressure stops,
turn off the high-pressure valve of the manifold pressure gauge and then start the engine
.
Operate the switch in a way as follows:
Turn the switch of air conditioner to “ON”
Regulate the temperature controller to the coolest position,
Enable the air conveying to the maximum,
Select the internal air circulation between the internal/external air circulation,
During this process, the door and windows will be all opened.
Adjust the engine’s speed to the specified free running speed.
Erect the refrigerant reservoir or gas bottle (have the refrigerant injected into the refrigerating system in a gas state), turn on the
low-pressure valve of the manifold pressure gauge.
When the compressor is at work, please do not turn on the high-pressure valve.
Before checking the refrigeration level, please confirm the injection volume of the refrigerant specified for air conditioning system.
When injecting the refrigerant, carefully observe the high-pressure side of the manifold pressure gauge and the flow condition of
the refrigerant (clear, foaming or turbid), all these could be viewed through the inspection window, by which the moment of stop
injecting the refrigerant can be reasonably judged(turning off the low-pressure valve).
air washingoff
off
tip screw driverred
yellow blue
refrigerant reservoirhigh-pressure low-pressure
off
low-pressure pipe
high-pressure pipe
refrigerant reservoiryellowred blueon

CD Player and Air Conditioning System-16
refrigerant reservoir high-pressure pipelow pressure
high pressure
yellowred blueon on
low-pressure pipe
When judging the injection volume of the refrigerant, please make the settings based on the following working conditions:
Water tank temperature of the engine: stable
Speed of the engine: normal free running speed
Switch of air conditioner: ON
Switch of the fan: “High” gear
Temperature controller: air return temperature inside the car is between 25
and 30.
Fresh air control: internal circulation
Door: all opened
Window: all opened
Repair and replacement of pipeline
a. Before installation of parts and components, the negative pole of the accumulator must be disconnected.
cut off
b. When the air entries of the refrigerating system, water tank of the engine and the air conditioner are opened, please make sure that
all openings are capped to prevent the penetration of the dust, foreign matters or water.
protective cap protective cap
protective cap must be installed.

Safety airbag-29
auto body outer panel.
release wiring harness
auto body outer panel.
releases wring harness. Mutually connect (short) the other end of release wring harness to avoid the possible incorrect release caused by the static
interference.
d. At the clock spring’s 2# joint, tract the translation wiring harness out of the vehicle with the release wiring harness (Figure 9.2)
e. Close all the windows and doors and wear the guard to reduce the noises.
Caution
The guard should be worn because the glass with cracks is very fragile.
f. Shut off the joint of driver’s side safety airbag release wiring harness somewhere far from the vehicle, and connects the joint
with the accumulator and makes the safety airbag release.
clock spring connector clipclock spring
srs translation wiring harness
release wiring harness
Caution
Continue the operation after the confirmation of nobody is in or next to the vehicle.
Its gas generator is quite hot after the driver’s side safety airbag’s release, it can be used after its cooling down for more
than 30 minutes.
Contact with the local service station of the Great Wall Auto Stock Corporation if the driver’s side safety airbag module
cannot be released.
g. Abandon the released driver’s side safety airbag module according to the instructions.

Appendix A-10
Wash, base-coat and stick according to the corresponding positions showed
by the broken line in the Figure
the auto body
side window glass

Control it em Request Control mean
Apply washer on side
window sticking region Evenly apply it on the sticking region with the width of about
25mm and completely volatilize it. Vi e w i n g c o n f i r ma t i o n
Apply base-coater on side
window sticking region Shake the base-coater to be sufficiently even (for at least 1
minute) followed by the even application on the sticking region
with the width of about 20mm and dry it for 2-15minutes Vi e w i n g c o n f i r ma t i o n
Apply washer on side
window glass frame Wash the glass frame with the width of about 25mm and
volatilize the washer completely. Vi e w i n g c o n f i r ma t i o n
Apply base coater on side
window glass frame Shake the base-coater to be sufficiently even followed by the
even application on the glass frame with the width of about
2omm and dry it for 2-15 minutes. Vi e w i n g c o n f i r ma t i o n
Apply adhesive on side
window glass frame Vertically apply the glass adhesive on the glass frame and make
it even, continuous. Height: 12mm, width 8mm Vi e w i n g c o n f i r ma t i o n
Side window fixing Instantly install and fix the glass after the glass adhesive
application. Viewing /handle confirmation

Appendix B-13
Auto gear oil GL-5 140 Transmission L 1.4
For the exported
vehicle for extremely
hot areas
Auto gear oil GL-5 140 Transfer case L 2.7
For the exported
vehicle for extremely
hot areas
Auto gear oil GL-5 140 Rear axle L 2.9
For the exported
vehicle for extremely
hot areas
2.9L=5.14PTS
Auto gear oil GL-5 140 Front axle L 1.4
For the exported
vehicle for extremely
hot areas
1.4L=2.46PTS
Auto gear oil GL-5 75W/90 Front axle L 1.4
Auto gear oil GL-5 80W/90 Front axle L 1.4 1.4L=2.46PTS
Glass adhesive HV3 Front windshield glass L 0.6
Glass adhesive 7120 Backup door glass, side window
glass L 0.9
Clearance
adhesive LY-22 Luggage rack Kg Suitable
Liquid adhesive LY-609 Warming pipe, speed lever L 0.02
Windshield
washer Q35 Front and rear windows L 3
Refrigerant R134a Air-conditioning system Kg 0.73



















Non-metal Materials Consumption Table.

Name Brand, specification and
technical condition Utility Measuring
unit Quantity Note
Engine lubricating
oil SL 10W-40 Oil pan L 4.3 Available for 4G64S4M
engine
Engine lubricating
oil SL 5W-30 Oil pan L Suitable
Available for 4G64S4M
engine and exported
vehicles for extremely
cold areas.
Glass activator VP04604 Glass L Suitable
Lithium base
grease Grease HP-R Front axle,
chassis parts Kg Suitable
Industrial
Vaseline
Seat support,
accumulator
points
Kg Suitable