2006 GREAT WALL HOVER width

Clutch-8
b. Use special tools to install the guide bearing
Remarks: Install the guide bearing into the flywheel, make
sure that the bearing can rotate well.
6. Check to see whether there is wearing of the diaphragm spring
Use caliper to check the wearing depth and width of the diaphragm
spring
Limit value: maximum depth 0.6mm
Maximum width 5.0mm
7. Check the throwout bearing
Rotate the bearing with hand along the axis direction.
If the bearing can not rotate or the resistance is too large, it is necessary
to replace the throwout bearing.
Remarks: The bearing is permanent lubricated, so cleaning
and lubricating is unnecessary.
special tools

e. Take out the manual-operated valve operating lever and parking operating lever.
f. Take out the 10 pin socket connector form the wire bunch bracket adjacent gear sensor.
g. Press down the raised part of 10-pin plug and take out the 10-pin connecting plug from the box.
h. Separate the NO.7 solenoid valve wire bunch form the front end of housing.
i. Remove the brake bar pivot, brake shaft and spring.
j. Remove the shaft and rear servo operating lever.
k. Remove the rear servo cover and piston assembly.
l. Remove the BIR circlip, valve and spring.
m. Remove two brake belt adjusting shims.
n. Check the output shaft bush in box, replace it if necessary.
o. Check the cooler pipeline, replace it if necessary.
p. Check the box for damage.
Caution:
It must not remove the operating lever of parking gear in normal condition.
q. It needs to remove the P-Gear operating lever: take out the circlip from the pivot, knock the external of shaft until it can move
freely in box. Then use a width and thin object to table out the bolt form the box, operating lever and spring.
3. Front clutch cylinder
When take out the front clutch cylinder, please refer to Figure 8.4. The procedure is shown as follows:
Figure 8.4 Assembly of front clutch cylinder
a. Place the assembly on a level surface.
b. Remove the thrust bearing and adjusting shim from the input shaft .
c. Remove the retainer and input shaft form the front end of clutch .
d. Remove the overspeed gear shaft and clutch C1 hub assembly from the clutch cylinder.
e. Take out the clutch disk C1 form the cylinder.
f. Take out the retainer which fix the clutch C3 hub on the rear end of clutch cylinder, then take out the hub.
g. Take out the C2\clutch C4 hub assembly and remove the thrust bearing form the C4 hub.
h. Take out the clutch C2 disc.
i. Reverse the clutch cylinder and take out the clutch C4 sleeve, clutch disk and two wave washers. The 3-4 one-way clutches is
located between the C2 and clutch C4 hub. The other wheel axle can be taken out by rotating a wheel axle in clockwise.
j. Remove the thrust block form the clutch C4 cylinder hub.
Caution
Ensure the spring keeping device does not be clamped in the spring groove and all spring pressure is released.
k. Put end surface of C2\clutch C4 upwardly, connect the clutch cylinder with the tools. Pressed down the piston reset spring,
take out the spring fixing retainer (Refer to Figure 8.5). Remove the tools and take out the ring spring, fixing part and spring.

Appendix A-8
front windshield glass
Apply washer on the front windshield
glass-sticking regionEvenly apply it on the sticking region with the width of about
25mm and completely volatilize it.Viewing confirmation
Viewing confirmation Apply base-coater on the front
windshield glass-sticking regionShake the base-coater to be sufficiently even followed by the
even application on the sticking region with the width of about
20mm and dry it for 2-15 minutes
Apply washer on front windshield
glassWash the glass frame with the width of about 25mm,
instantly clean it and volatilize the washer completely.
Apply adhesive on front windshield
glassShake the glass base-coater to be sufficiently even followed
by the even application on the glass frame with the width of
about 20 and dry it for 2-15 minutes Apply base-coater on front
windshield glass
Vertically apply the glass adhesive on the glass frame and
make it even and continuous. Height: 18mm, width: 12mm
Front windshield glass fixing
Instantly install and fix the glass after the glass adhesive
application. Set the left and right clearance between front
windshield glass and the glass frame to be 12mmViewing confirmation
Viewing confirmation
Viewing confirmation
Viewing confirmation
Wash, base-coat and stick according to the corresponding positions showed by the broken line in the Figure

Appendix A-9
Viewing confirmation
backup door
backup door glass
Wash, base-coat and stick according to the corresponding positions showed
by the broken line in the Figure
Apply washer on the glass-sticking
region of the backup doorViewing confirmation
Viewing confirmation
Shake the glass base-coater to be sufficiently even followed
by the even application on the glass frame with the width of
about 20 and dry it for 2-15 minutesViewing confirmation
Viewing confirmation
Evenly apply it on the sticking region with the width of about
25mm and volatilize it completely.
Shake the base-coater to be sufficiently even followed by the
even application on the sticking region with the width of
about 20mm and dry it for 2-15 minutes
Wash the glass frame with the width of about 25mm and
volatilize the washer Apply base-coater on the glass-
sticking region of the backup door
Apply washer on the backup door
glass frame
Apply base-coater on the backup
door glass frame
Apply adhesive on the backup door
glass frame
Backup door glass fixingInstantly install and fix the glass after the glass adhesive
application Vertically apply the glass adhesive on the glass frame and make
it even, continuous. Height: 12mm, width: 8mm
Viewing/handle
confirmation

Appendix A-10
Wash, base-coat and stick according to the corresponding positions showed
by the broken line in the Figure
the auto body
side window glass

Control it em Request Control mean
Apply washer on side
window sticking region Evenly apply it on the sticking region with the width of about
25mm and completely volatilize it. Vi e w i n g c o n f i r ma t i o n
Apply base-coater on side
window sticking region Shake the base-coater to be sufficiently even (for at least 1
minute) followed by the even application on the sticking region
with the width of about 20mm and dry it for 2-15minutes Vi e w i n g c o n f i r ma t i o n
Apply washer on side
window glass frame Wash the glass frame with the width of about 25mm and
volatilize the washer completely. Vi e w i n g c o n f i r ma t i o n
Apply base coater on side
window glass frame Shake the base-coater to be sufficiently even followed by the
even application on the glass frame with the width of about
2omm and dry it for 2-15 minutes. Vi e w i n g c o n f i r ma t i o n
Apply adhesive on side
window glass frame Vertically apply the glass adhesive on the glass frame and make
it even, continuous. Height: 12mm, width 8mm Vi e w i n g c o n f i r ma t i o n
Side window fixing Instantly install and fix the glass after the glass adhesive
application. Viewing /handle confirmation