1.6 Electromagnetic Compatibility (EMC)
The base vehicle has been tested and certified
to all relevant legislation relating to
Electromagnetic Compatibility. All retrofitted
equipment must also comply with the relevant
legislation.
In addition, 2-way radio communication and other
equipment with built in radio transmitters (for
example anti-theft alarms, tracking devices)
should only be fitted to the vehicle if they operate
within the listed frequency bands and do not
exceed the maximum transmission output power
specified below
Frequency Overview
Maximum Output
Power (W)
Frequency (MHz)
501-54
5068-87.5
50142-176
50220-225
50380-512
10806-940
101200-1400
101710-1885
101885-2025
1.6.1 Antenna Location
The antenna can be placed on the roof of the
vehicle with the exception of cellular phone car
kits which transmit power below 2W. Such low
power devices may also be installed at the
bottom of the A-pillar behind the trim or on the
front windscreen.
Installation must be performed by suitably
qualified personnel in accordance with the
equipment manufacturer's installation instructions
and comply with the ISO technical specification
ISO/TS 21609: Road Vehicles - Electromagnetic
Compatibility guidelines for the installation of after
market radio frequency transmitting equipment.
In addition, the following guidelines must be
followed during installation:
•Do not mount any transceiver, microphones,
speakers or any other item in the deployment
path of the airbag system.
•Do not attach antenna cables to any part of
the original vehicle wiring or fuel and brake
pipes.
•Antenna and power cables must be a
minimum of 100mm from any electronic
modules and airbags.
•Make sure that any additional power feed is
taken directly from the SVO fuse box (when
available) or a recommended connection
point.
•Power and ground cables should be of higher
current capacity that the protection fuse.
Ground feed must be taken directly to the
battery.
Post installation checks must be made for
disturbances from and to all electrical equipment
in the vehicle both in the standby and transmit
modes. Checks should be carried out with the
ignition ON, engine running and be followed by a
road test at various speeds.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
1 General Information
24
4.13.3 Customer Connection Points
Fuse Locations in Pre Fuse Box (Lid Removed) for Customer Connection Points
With the exception of M1 and M2 Buses, the
vehicle is provided with 3 customer connection
points, at the rear of the driver’s seat, which are
fitted with a red cover. Each connection point is
individually protected by a 60A fuse, located in
the Pre-Fuse Box (PFB). With a dual battery
system, these are connected to the non-start
relevant battery.
Refer to: 4.4 Battery and Cables (page 98).
CAUTION: When connecting to the
customer connection points, it is
advisable to disconnect the battery
ground so as to avoid a short circuit.
The fixing torque (M5) is 3.5–4.5 Nm.
NOTE: Do not exceed the 60A per fuse rating.
Where the load exceeds the above ratings (which
can be combined to provide 180A), a separate
take-off is possible directly from the battery clamp
/ post (the non-start-relevant battery for twin
battery systems), although this is not
recommended. In such cases, suitable in-line
protection needs to be included as part of the
added circuit, for example:- for tipper and tail-lift
motors.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
4 Electrical
120E78999
Fuse Location
Power Feed 2 (Maximum
60A)
Power Feed 1 (Maximum
60A)
Fuse Position
X*1
X*2
X*3
X4
X5
X6
X7
X8
X9
X10
The total sum of fuses marked * is not to exceed 40A
The Special Vehicle Option Auxiliary Fuse Box,
with integrated link harness, will provide the
following connections:
•– Ground
•– Battery +
•– Ignition
•– Engine run
•– Switched interior illumination
The fuse box is connected to the vehicle main
battery(s) but when the deep cycle battery is
installed it is always connected to the deep cycle
battery.
4.13.5 Additional Ignition,
Instrument Panel Illumination and
Air Conditioning On Signals
Access to these feeds can be obtained via a
jumper harness (6C1V-14A411-*) that fits into the
8-pin in-line connector between the instrument
panel (14K024) and heater (18B518) harnesses
located behind the glove-box. This jumper will
provide the following signals through three, single
6.3mm colour-coded connectors, please refer
to Fig. E75089 Heater jumper for illumination,
ignition and air conditioning on access.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
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Ground Points Table - Van, Bus, Kombi
HarnessTypeTorqueFord Part
Number
Fixing
Type
LocationGround
Point
(GP)
14401Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
Engine Bay LHSGP29
14401Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
Engine Bay RHSGP31
14401Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
A-Pillar LHSGP33
14401Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
A-Pillar RHSGP38
14405Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
D-Pillar LHSGP49
14A005Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
D-Pillar RHSGP51
14301Battery Clamp55NM +/-
8.3
W706542 S409MScrew
M10
Under Driver SeatGP8
14401Airbag12NM +/-
1.8
W705661 S437MScrew
M6
Cab Dash-panel
RHS
GP12*
14401Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
Cab Dash-panel
RHS
GP13
14K024Radio7NM +/-
2.0
W520201 S437Nut M6Cross Car Beam
LHS
GP14
14K024Misc. Power
Electric
7NM +/-
2.0
W520201 S437Nut M6Cross Car Beam
RHS
GP15
14K024Misc. Power
Electric
7NM +/-
2.0
W520201 S437Nut M6Cross Car Beam
LHS
GP16
14303Engine Ground40NM +/-
6.0
W704960 S415Screw
M10
Engine Bay LHSGP19
9K499ABS/TCS/IVD
(ESP)
12NM +/-
1.8
W705661 S437MScrew
M6
GP20*
9K499Power Control
Module
12NM +/-
1.8
W705661 S437MScrew
M6
GP21
9K499Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
GP22
NOTE: Maximum number of eyelets per ground
is 2, except those marked with an *: the
Restraint Control Module (Airbag) and Anti-lock
Brake System (ABS) which have dedicated
grounds.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
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Ground Points Table - Chassis Cab
HarnessTypeTorqueFord Part
Number
Fixing
Type
LocationGround
Point
(GP)
14401Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
Engine Bay LHSGP29
14401Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
Engine Bay RHSGP31
14401Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
A-Pillar LHSGP33
14401Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
A-Pillar RHSGP38
14301Battery Clamp55NM +/-
8.3
W706542 S409MScrew
M10
Under Driver
Seat
GP8
14401Airbag12NM +/-
1.8
W705661 S437MScrew
M6
Cab Dash-panel
RHS
GP12*
14401Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
Cab Dash-panel
RHS
GP13
14K024Radio7NM +/-
2.0
W520201 S437Nut M6Cross Car Beam
LHS
GP14
14K024Misc. Power
Electric
7NM +/-
2.0
W520201 S437Nut M6Cross Car Beam
RHS
GP15
14K024Misc. Power
Electric
7NM +/-
2.0
W520201 S437Nut M6Cross Car Beam
LHS
GP16
14303Engine Ground40NM +/-
6.0
W704960 S415Screw
M10
Engine Bay LHSGP19
9K499ABS/TCS/IVD
(ESP)
12NM +/-
1.8
W705661 S437MScrew
M6
GP20*
9K499Power Control
Module
12NM +/-
1.8
W705661 S437MScrew
M6
GP21
9K499Misc. Power
Electric
12NM +/-
1.8
W705661 S437MScrew
M6
GP22
NOTE: Maximum number of eyelets per ground
is 2, exceptthose marked with an *: the
Restraint Control Module (Airbag) and Anti-lock
Brake System (ABS) which have dedicated
grounds.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
4 Electrical
143E773938 E7739431
A
About This Manual................................................6
Accessory Drive..................................................77
Adding Connectors, Terminals and Wiring....
162
Additional 'Theatre Lighting' for rear of vehicle
interior...............................................................118
Additional External Lamps...............................116
Additional Ignition, Instrument Panel Illumination
and Air Conditioning On Signals...................124
Additional Internal Lamps ................................118
Additional Vehicle Signals / Features.............147
Aids for Vehicle Entry and Exit..........................33
Air Bags..............................................................218
Air Bag Supplemental Restraint System (SRS)..
218
Air Flow Restrictions...........................................76
Alternative Type Approval....................................7
Ancillary Equipment - Sub Frame Mounting....
228
Antenna Location...............................................24
Anti-Lock Control - Stability Assist..................65
Auxiliary Fuses, Fuse Box and Relays (Fuses -
Standard)..........................................................119
Auxiliary Heater Installation...............................76
Auxiliary Heater Systems..................................75
B
Back Panel Removal................................177, 214
Battery and Cables............................................98
Battery Information............................................98
Body....................................................................175
Body Closures..................................................203
Body Structures - General Information.........175
Body System - General
Information—Specifications.........................200
Brake Hoses General........................................62
Brake System.....................................................62
C
Cab Roof Removal...........................................214
Cab Van Floor....................................................185
CAN-Bus System Description and Interface....
90
Cellular Phone....................................................115
Center of Gravity ...............................................46
Central Junction Box (CJB)...............................91
Charge Balance Guidelines..............................97
Charging System...............................................95
Chassis Cab.......................................................179
Circit Diagram.....................................................94
Circuit Diagram...................................................93
Circuit Diagrams.................................................97
Climate Control System..................................106
Clutch...................................................................82
Commercial and Legal Aspects.........................7
Communications Network...............................90
Connectors........................................................133
Contact Corrosion............................................221
Contact Information.............................................9
Conversion Affect on Fuel Economy and
Performance.....................................................25
Conversion Affects on Parking Aids................33
Conversion Homologation...............................23
Conversion Type.................................................14
Corrosion Prevention.......................................221
Customer Connection Points.........................120
D
Drilling and Welding..............................................8
Driver's Standing Head Room........................214
Driver Field of View.............................................33
Driver Reach Zones...........................................33
Driveshaft.............................................................61
E
Electrical Conversions.......................................95
Electrically operated Door Mirrors..................117
Electrics for Tow bar........................................136
Electromagnetic Compatibility (EMC)............24
Electronic Engine Controls................................81
End of Life Vehicle (ELV) Directive...................26
Engine Cooling....................................................75
Engine..................................................................66
Engine Power Curves.......................................66
Engine RPM (Revs Per Minute) Speed
Controller..........................................................157
Engine Run Signal (D+ Alternative)................132
Exhaust Heat Shields.........................................86
Exhaust Pipes and Supports............................86
Exhaust System.................................................86
Extended Chassis Frame...............................226
Extensions and Optional Exhausts..................86
Exterior Lighting.................................................116
F
Fitting of Equipment Containing an Electric
Motor..................................................................97
Frame and Body Mounting............................222
Frame Drilling and Tube Reinforcing.............228
Front, Rear and Side Under-run Protection....
38
Front and Rear Brakes......................................64
Front End Accessory Drive 2.2l Diesel............79
Front End Accessory Drive 2.4l Diesel and 2.3l
Petrol...................................................................77
Front End Integrity for Cooling, Crash,
Aerodynamics and Lighting..........................198
Front Suspension...............................................58
Fuel System........................................................88
Fuses and Relays..............................................119
G
General........................................................62, 221
General Component Package Guidelines.....33
General Information and Specific Warnings....
95
General........................................................62, 221
General Product Safety Requirement...............7
Index
230