2006 FORD TRANSIT wheel

Location of Underfloor M8 Weld Nuts for Medium Wheel Base
Location of Underfloor M8 Weld Nuts for Long Wheel Base
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
5 Body and Paint
201FBCADE1E74506 FACBHGDE1E74507

Location of Underfloor M8 Weld Nuts for Extended Frame
Dimensions to locate Load Compartment Tie Downs
Extended FrameLong Wheel BaseMedium Wheel
Base
Short Wheel Base(mm)
Center Line of Front Axle1
1511.7A
1609.31432.01533.81430.0B
1609.31609.01609.01609.3C
1860.51458.41486.41696.1D
3029.83029.82579.82212.3E
1312.0F
261.4G
1187.81835.0--H
1621.3---K
3752.8---L
1609.3---M
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
5 Body and Paint
202FKABDEGHL1E74508MC

5.5 Seats
5.5.1 Rear Seat Fixings Positions
- Kombi
CAUTION: Do not install seats in the
rear cargo area of a Van.
the following figure shows the second and third
row seat fixing in the floor. These holes and
positions are independent of the wheelbase.
Refer to: 5.6 Glass, Frames and Mechanisms
(page 211).

Rear Floor Seat Fixing Positions
DescriptionItem
Front Axle Center Line1
Floor Height Step on Front wheel Drive Vehicles2
Second Row Seat3
Third Row Seat4
Rear Floor Seat Fixing Position Dimensions (mm)
GFEDCBA
7521048434131284913721787
Cab Van Floor
NOTE: Cab Van Floor Models are currently only
available for use in Motor Caravan applications
Rear seats, if assembled at a Vehicle Converter
/ Modifier, need to be tested according to ECE
R14, 77/541/EEC and ECE R17 by them. It is
recommended to fix the seat frame at three
locations as shown in the following Figure
E74532 which shows the typical design principle
for Cab Van Floor seat frame fixings on top and
underneath the floor. Fixings should be carried
out as U-type bracket clinching the cross beam.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
5 Body and Paint
2091E74531234ABCDFGE

5.6 Glass, Frames and Mechanisms
5.6.1 Rear Windows
For windows, it is recommended to specify the
base vehicle as a Kombi or Bus body - however,
when converting a van, the following should be
adhered to:
•Cut the outer panel of the body side and door
to within 1mm of the inner panel flange.
•Do not cut across panel joints or pillars.
•Use approved glass for installation according
to legal requirements.
WARNING: Do not install seats in the
cargo area of a Van. In case rear
seats are required, always specify
the base vehicle as Kombi or Bus.
DescriptionItem
Short Wheel BaseA
Medium Wheel BaseB
Long Wheel BaseC
Extra Long Wheel BaseD
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
5 Body and Paint
211E74559ABCD

Roof Rack Vehicle Converter Special Fit
DescriptionItem
Rear edge of Cab Doors 'B'-Pillar1
100Kg Maximum2
Maximum roof rack length Short Wheel Base:2500mm / Long Wheel Base 3282mm3
Maximum Load Height 300mm4
Drain Channel5
Roof Rack Supports each side, Short Wheel Base: 3 foot attachments / Long Wheel Base
4 foot attachments
6
Maximum 75Kg per attachment foot worst case7
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
5 Body and Paint
217123564E75917

5.10 Corrosion Prevention
5.10.1 General
Avoid drilling into closed frame body members
to avoid the risk of corrosion from swarf.
If drilling is required, however:
•Re-paint metal edges and protect against
corrosion after cutting or drilling operations.
•Endeavor to remove all swarf from inside the
side member and treat to prevent corrosion.
•Apply corrosion protection inside and outside
of the chassis frame.
5.10.2 Repairing Damaged Paint
After cutting or reworking any sheet metal on
the vehicle the damaged paint must be repaired.
Ensure all materials are compatible with the
relevant Ford specifications and maintain the
original performance where possible. Consult
the Vehicle Converter Advisory Service
[email protected] for specifications.
5.10.3 Under Body Protection and
Material
WARNING: Do not over-coat or
contaminate surfaces of
components such as brakes or
catalytic converters.
Ensure all materials are compatible with the
relevant Ford specifications and maintain the
original performance where possible.
Some proprietary products affect the original
coatings. For specifications of corrosion
protection materials, please consult your local
National Sales Company representative or the
Vehicle Converter Advisory Service
[email protected].
5.10.4 Painting Road Wheels
WARNING: Do not paint wheel clamp
surfaces in contact with other
wheels, brake drum or disc, hub and
holes or surface under wheel nuts.
Any further treatment in these areas
may affect the wheel clamp
performance and the vehicle safety.
Mask the wheel when changing the
color or repairing paint.
5.10.5 Contact Corrosion
When using different materials with a different
electrochemical potential, ensure that materials
are isolated from each other to prevent contact
corrosion caused by a potential difference.
Use appropriate isolation materials.
Where possible, choose materials with low level
of electrochemical potential difference.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
5 Body and Paint
221

•This concept is based on a self-supporting
structure where the floor is mounted directly
onto the top surface of the chassis frame.
•See Fig.E74577 for a generic vehicle cross
section where the cross members and
opposing out riggers are flush with the surface
of the chassis frame side members.
•It is important to the overall function of the
vehicle structure that the out riggers are each
connected to a continuous longitudinal floor
side frame or a structural body side structure
assembly.

Low Floor Standard Chassis Frame
DescriptionItem
Vertical centre line of vehicle1
Floor panel2
Continuous floor edge longitudinal3
Outrigger4
Low floor5
Low floor-re-work for guidance only:
•Engineer unique cross members and
out-riggers spaced at approximately 600mm
maximum pitch
•Out-rigger moment to be re-acted with
cross-member between chassis frame with
common through bolts where possible (see
Figure E74577 Low floor standard chassis
frame)
•Drill frame and add spacer tubes.
Refer to: 5.11 Frame and Body Mounting (page
222).
(frame drilling & tube reinforcing Figure
E74517)
•Out-rigger outboard ends should be attached
to load bearing body side / floor edge frame
or body side structure (including over wheel
support).
•Structural wheel box should maintain
longitudinal continuity with a rigid attachment
to the floor edge frame or to the body side
structure.
•Floor boards should be substantially attached
to cross members and outriggers, but not to
the chassis frame top surface.
Low floor exhaust heat shields:
Refer to: 3.7 Exhaust System (page 86).
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
5 Body and Paint
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•It is recommended that the altered extension
has a similar closed section, material thickness
and properties to the existing chassis frame.
•An equivalent open section for the extension
assembly is at the vehicle converters
discretion.
•Lightening holes in new extension and cross
members are discretional.
•Do not weld original chassis frame except as
specified when adding reinforcing tubes,
please refer to Figure E745171.
•Do not drill the top or bottom surface of the
chassis frame, including the flanges turned
out, except as recommended above for
continuity of closure.
•Any alternative finish such as hot dip
galvanizing is at the discretion of the Body
Builder providing it does not have a detrimental
effect on the original Ford product.
Refer to: 5.10 Corrosion Prevention (page 221).
5.11.5 Frame Drilling and Tube
Reinforcing
The chassis frame may be drilled and reinforcing
spacer tubes may be welded in place, providing
the following is applied:
•Adhere to all details shown in Figure E74517.
•Drill and weld only side walls of the chassis
frame.
•Locate and drill holes accurately, using a drill
guide to ensure holes are square to frame
vertical centre line (note: allow for side member
draft angle).
•Drill undersize and ream out to size.
•Endeavor to remove all swarf from inside side
member, and treat to prevent corrosion.
•Fully weld each end of the tube and grind flat
and square, in groups if applicable. Be aware
of side member draft angle.
•Apply corrosion protection inside and outside
of the chassis frame.
Refer to: 5.10 Corrosion Prevention (page 221).
•Holes should be in groups of two (2), either
vertically spaced at 30 to 35mm from chassis
frame top and/or bottom surface, or
horizontally at 50mm minimum pitch, 30 to
35mm from top and/or bottom chassis frame
surface, please refer to Figure E74517.
•Always use M10 bolts with grade 8.8 minimum.
•Do not position tubes at the medium chassis
frame height, this may create “oil canning” of
the deep section side walls.
•Where possible, the outrigger moments should
be resolved by matching inner cross members
between the chassis side members inline with
the outriggers, please refer to Figure E74577-
Low Floor.
•A diameter of 16.5mm is the maximum
allowable hole size in the chassis frame side
wall, irrespective of the usage.
Avoid drilling into closed frame body members
to avoid the risk of corrosion from swarf.
Refer to: 5.10 Corrosion Prevention (page 221).
Drilling and welding of frames and body structure
have to be conducted following the program
guidelines. Please consult the Vehicle Converter
Advisory Service [email protected] for details.
5.11.6 Ancillary Equipment - Sub
Frame Mounting
Typical sub-frames and longitudinal members for
flatbed and low or drop-side bodies or equipment
exceeding the standard or Regular Production
Order frame length should adhere to the following
guidelines:
•Flat-beds and low bodies mounted on integral
longitudinal members (channel or box section
metal – not wood) must use both sides of all
frame mounting brackets, see Figure E74575.
•Longitudinal members must be relieved at the
front end if they are to contact the chassis
frame top surface, to minimize stress
concentrations, see Figure E74575. However,
it is preferable to mount the longitudinal onto
the mounting brackets, with a clearance to the
chassis frame top surface.
•Each set of brackets must use two (2) x M10
bolts grade 8.8 minimum.
•The rear two (2) sets of chassis frame
mounting holes / locations should have a full
bolt torque with 100% grip. The attachment to
the remaining forward chassis frame holes /
locations must be precisely located and
retained, but allow some relative flexing
between the sub-frame and chassis frame.
For example, clamp control devices such as
conical washer stacks or machine springs with
self locking fasteners.
•Minimum floor heights will require wheel arch
boxes to clear the rear tires, see Vehicle Data
sheets for relevant tire jounce.
•Chassis frame, for example: clamp control
devices such as conical washer stacks or
machine springs with self locking fastenings.
•Minimum floor heights will require wheel arch
boxes to clear the rear tires.
Pedestal mounted low or drop side bodies – (not
illustrated)
For bodies or equipment not exceeding the
standard or Regular Production Order chassis
frame length.
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
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