2006 FORD S-MAX ignition

USB brakes AUX oil level display buttons

Page 1598 of 4402

$FORD S-MAX 2006 Service Repair Manual Check\fthe\fturboch\brger\foil\freturn\fpipe\ffor\f\b\f block\bge\for\fsigns\fof\fd\bm\bge.\f4 Is\fthe\fturboch\brger\foil\freturn\fpipe\ffree\ffrom\fblock\bge\f \bnd\fsigns\fof\fd\bm\bge?\f Yes GO\f$

Page 1600 of 4402

$FORD S-MAX 2006 Service Repair Manual C3: CHECK THE TURBOCHARGER BOOST PRESSURE Remove\fspeci\bl\ftool\f416-D001.\f1 Connect\fthe\fv\bcuum\fline\fto\fthe\fv\bne\f\bdjustment\f di\bphr\bgm\funit.\f2 Lower\fthe\fvehicle.\f3 Connect\fWDS\$

C3: CHECK THE TURBOCHARGER BOOST PRESSURE
Remove\fspeci\bl\ftool\f416-D001.\f1
Connect\fthe\fv\bcuum\fline\fto\fthe\fv\bne\f\bdjustment\f
di\bphr\bgm\funit.\f2
Lower\fthe\fvehicle.\f3
Connect\fWDS\fto\fthe\fvehicle\fd\bt\b\flink\fconnector\f
(DLC).\f4
Select\fthe\fd\bt\bloger\ffunction.\f5
Configure\fd\bt\bloger\fto\fre\bd\fthe\fint\bke\fm\bnifold\f
pressure\fvi\b\fthe\fm\bnifold\f\bbsolute\fpressure\f(MAP)\f
sensor.\f6
St\brt\f\bnd\frun\fthe\fengine.\f7
With\fthe\f\bid\fof\f\bnother\fTechnici\bn,\fr\bise\fthe\f
engine\fspeed\fto\f2000\frpm.\f8
Observe\fthe\fre\bdings\fof\fspeci\bl\ftool\f310-053\f\bnd\f
the\fWDS\fm\bnifold\fpressure\fdispl\by.\f9
Is\f\b\fv\bcuum\fof\f0.325\fb\br\fon\fthe\fspeci\bl\ftool\f\bnd\fboost\f
pressure\fof\f1.5\fb\br\fon\fthe\fWDS\fm\bnifold\fpressure\f
displ\by\findic\bted?\f
Yes Continue\fthe\fdi\bgnostic\fof\fthe\fengine\fm\bn\bgement\f
system\fusing\fWDS.\f
No INSTALL\f\b\fnew\fturboch\brger.\f\f
REFER\fto:\f Turboch\brger \f(303-04J\fFuel\fCh\brging\f
\bnd

\fControls\f-\fTurboch\brger\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
C4: CHECK THE VACUUM DIAPHRAGM UNIT VACUUM LINE FOR LEAKS
Ignition\fswitch\fin\fposition\f0.\f1
Remove\fthe\fspeci\bl\ftool\f310-053.\f2
Inst\bll\fthe\fspeci\bl\ftool\fto\fthe\fv\bcuum\fdi\bphr\bgm\f
unit\fv\bcuum\fline.\f3
Oper\bte\fthe\fspeci\bl\ftool\f\bnd\fobserve\fthe\fre\bding.\f4
Does\fthe\fspeci\bl\ftool\fhold\fv\bcuum?\f
Yes
GO\fto\fC5 .\f\f
No GO

\fto\fC6 .\f\f
C5: CHECK THE TURBOCHARGER VANE ADJUSTMENT SOLENOID VALVE DUTY CYCLE
Disconnect\fTurboch\brger\fv\bin\f\bdjustment\fsolenoid\f
C585.\f1
St\brt\f\bnd\frun\fthe\fengine.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fC585\fpin\f1,\fcircuit\f
15S-RL50\f(GN/BU)\fh\brness\fside\f\bnd\fC585\fpin\f2,\f
circuit\f91S-RL50\f(BK/BU)\fh\brness\fside.\f3
\f\f
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Page 1611 of 4402

Page 1613 of 4402

Page 1657 of 4402

$FORD S-MAX 2006 Service Repair Manual Accessory\bDrive\b\f\b1.8L\bDuratorq\fTDCi\b (74kW/100PS)\b\f\bLynx/1.8L\bDuratorq\f TDCi\b(92kW/125PS)\b\f\bLynx\b\f\bAccessory\b Drive\bBelt S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Removal\band$

Page 1668 of 4402

$FORD S-MAX 2006 Service Repair Manual Accessory\bDrive\b\f\b2.0L\bDuratorq\fTDCi\b (85kW/115PS)\b\f\bDW/2.0L\bDuratorq\fTDCi\b (100kW/136PS)\b\f\bDW/2.0L\bDuratorq\fTDCi\b (103kW/140PS)\b\f\bDW,\bEmission\b Requirements:\bStage\bIV\b\f\bA$

Page 1678 of 4402

$FORD S-MAX 2006 Service Repair Manual Starting\bSyste\f\b-\b2.0L\bDuratec-HE\b (107kW/145PS)\b-\bMI4/2.0L\bDuratec-HE\b Flex\bFuel\b(107kW/145PS)\b-\bMI4/2.3L\b Duratec-HE\b(118kW/160PS)\b-\bMI4\b-\b Starting\bSyste\f S-MAX/G\bl\bxy\f2006$

Starting\bSyste\f\b-\b2.0L\bDuratec-HE\b
(107kW/145PS)\b-\bMI4/2.0L\bDuratec-HE\b
Flex\bFuel\b(107kW/145PS)\b-\bMI4/2.3L\b
Duratec-HE\b(118kW/160PS)\b-\bMI4\b-\b
Starting\bSyste\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\b
Th

e\fst\brter\fmotor\ffunction\fis\fcontrolled\fby\f\b\fst\brter\frel\by.\fThe\fst\brter\frel\by\fis\foper\bted\fby\f
the\fignition\fswitch.\f\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fignition\fswitch\ffrom\fb\bttery\fjunction\fbox\f(BJB)\ffuse\fF17.\f
When\fthe\fignition\fswitch\fis\fturned\fto\fposition\fIII,\fb\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\f
rel\by\fcoil.\fThe\fst\brter\frel\by\fcoil\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM).\fThe\fground\fcircuit\fwill\fonly\fbe\f\bv\bil\bble\fwhen\fthe\fPCM\f
receives\fthe\fcorrect\fsign\bl\ffrom\fthe\fp\bssive\f\bnti-theft\fsystem\f(PATS).\f
When\fthe\fst\brter\frel\by\fcoil\fis\fenergized,\fthe\fst\brter\frel\by\fcont\bcts\fclose\f\bnd\fb\bttery\fvolt\bge\f
is\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcircuit\ffrom\fBJB\ffuse\fF15.\fThe\fst\brter\fmotor\f
solenoid\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\fst\brter\fmotor\fc\bsing.\f
The\fst\brter\fmotor\fsolenoid\fh\bs\ftwo\ffunctions.\fThe\ffirst\fis\fto\fsupply\fthe\fst\brter\fmotor\fwith\f\b\f
high\fenergy\fswitch\fbetween\fthe\fb\bttery\fpositive\ftermin\bl\f\bnd\fthe\fst\brter\fmotor\fwindings.\f
The\fsecond\fis\fto\f\bct\f\bs\f\b\fmech\bnic\bl\fclutch\fbetween\fthe\fst\brter\fmotor\fdrive\fge\br\f\bnd\fthe\f
flywheel\fring\fge\br.\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcont\bct\fthrough\f\b\ffused\fwire.\fThe\f
ground\fcircuit\fis\fcompleted\fusing\fthe\fst\brter\fmotor\fc\bsing\f\bnd\fthe\fengine/tr\bnsmission\f
ground\fwire.\f
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3

. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Visual\bInspection\bChart\b
Sy\fpto\f\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
St\brter\fmotor\fFuse(s)\f\f
Wiring\fh\brness(es)\f\f
Electric\bl\fconnector(s)\f\f
Rel\by(s)\f\f
Switch(es)\f\f
B\bttery\f
\fymptomPossib\be
\fourcesAction
The\fengine\fdoes\fB\bttery\f\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
*
Стр. 1 из 8
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Page 1679 of 4402

$FORD S-MAX 2006 Service Repair Manual not\fcr\bnk\f\bnd\fthe\f rel\by\fdoes\fnot\fclickTesting).\f Circuit(s)\f St\brter\f rel\by\f Ignition\f switch\f PCM\f BJB\f * * * * *GO\fto\fPinpoint\fTest\f A.\f\f * PATS\f*REFER\fto:\fAnti-Theft\f$

not\fcr\bnk\f\bnd\fthe\f
rel\by\fdoes\fnot\fclickTesting).\f
Circuit(s)\f
St\brter\f
rel\by\f Ignition\f
switch\f
PCM\f
BJB\f
*
*
*
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
PATS\f*REFER\fto:\fAnti-Theft\f-\fP\bssive\f(419-01B,\fDi\bgnosis\f\bnd\f
Testing).\f
*
The\fengine\fdoes\f
not\fcr\bnk\fbut\fthe\f
rel\by\fclicksB\bttery\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Circuit(s)\f
St\brter\f
rel\by\f
St\brter\f
motor\f
*
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
The\fengine\fcr\bnks\f
slowlyB\bttery\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
Testing).\f
*
B\bttery\f
c\bble\f St\brter\f
motor\f
*
*GO\fto\fPinpoint\fTest\f
C.\f\f
*
Unusu\bl\fst\brter\f
motor\fnoiseSt\brter\f
motor\f
*INSPECT\fthe\fst\brter\fmotor\ffor\f\blignment\for\fcr\bcked\f
c\bsing.\fM\bke\fsure\fthe\fmounting\fbolts\f\bre\ftightened.\fIf\f
necess\bry,\fINSTALL\f\b\fnew\fst\brter\fmotor.\f\f
REFER\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\fSystem\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06B\fSt\brting\fSystem\f-\f2.5L\fDur\btec-
ST\f
(VI5),\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06C\fSt\brting\fSystem\f-\f1.8L\fDur\btorq-
TDCi\f(Kent)\fDiesel,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06D\fSt\brting\fSystem\f-\f2.0L\fDur\btorq-
TDCi\f(DW)\fDiesel,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Flywheel\f
ring\fge\br\f
*CHECK\fthe\fflywheel\fring\fge\br.\fINSTALL\f\b\fnew\fflywheel\f
ring\fge\br\f\bs\fnecess\bry.\f
*
The\fst\brter\fmotor\f
spins\fbut\fthe\f
engine\fdoes\fnot\f
cr\bnkSt\brter\f
motor\f
*REMOVE\fthe\fst\brter\fmotor.\fINSPECT\fthe\fst\brter\fmotor\f
ge\br\ffor\fd\bm\bge.\fINSTALL\f\b\fnew\fst\brter\fmotor\f\bs\f
necess\bry.\f\f
REFER\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\fSystem\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06B\fSt\brting\fSystem\f-\f2.5L\fDur\btec-
ST\f
(VI5),\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06C\fSt\brting\fSystem\f-\f1.8L\fDur\btorq-
TDCi\f(Kent)\fDiesel,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06D\fSt\brting\fSystem\f-\f2.0L\fDur\btorq-
TDCi\f(DW)\fDiesel,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Flywheel\f
ring\fge\br\f
*INSPECT\fthe\fflywheel\fring\fge\br\ffor\fmissing\fteeth.\fCHECK\f
the\fst\brter\fmotor\ffor\fcorrect\fmounting.\fIf\fthe\fconcern\f
persists,\fINSTALL\f\b\fnew\fst\brter\fmotor.\f\f
REFER\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\fSystem\f-\f2.0L\f
Du r

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
*
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