2006 FORD S-MAX wiring

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Page 3295 of 4402

$FORD S-MAX 2006 Service Repair Manual REPAIR\fthe\fbre\bk\fin\fcircuit\fGD147C\f(BK/VT)\fbetween\fsoldered\fconnection\f SP551\f\bnd\fground\fconnection\fG3D149\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f CHECK\fthe\foper\btion\fof\f$

REPAIR\fthe\fbre\bk\fin\fcircuit\fGD147C\f(BK/VT)\fbetween\fsoldered\fconnection\f
SP551\f\bnd\fground\fconnection\fG3D149\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AE15: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE PARKING BRAKE MODULE AND THE
DATA LINK \bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\fbr\bke\fmodule,\fconnector\f
C4CB01,\fpin\f16,\fcircuit\fVDB04N\f(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\f
DLC,\fconnector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f(WH/BU),\fwiring\fh\brness\f
side.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAE16.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fp\brking\fbr\bke\f
module\f\bnd\fsoldered\fconnection\fSP343\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AE16: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE PARKING BRAKE MODULE AND THE
DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\fbr\bke\fmodule,\fconnector\f
C4CB01,\fpin\f17,\fcircuit\fVDB05E\f(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fp\brking\fbr\bke\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\frelev\bnt\fcircuit\fbetween\fthe\fp\brking\f
br\bke\fmodule\f\bnd\fsoldered\fconnection\fSP342\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST AF : GENERI\b ELE\bTRONI\b MODULE (GEM) NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
AF1: \bHE\bK \bOMMUNI\bATION WITH THE POWERTRAIN \bONTROL MODULE (P\bM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fPCM?\f
Yes
GO\fto\fAF2.\f\f
No GO

\fto\fPinpoint\fTest\f AG.\f\f
AF2: \bHE\bK FUSE F17
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF17\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fAF3.\f\f
Стр. 85 из 159
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Page 3296 of 4402

$FORD S-MAX 2006 Service Repair Manual No RENEW\ffuse\fF17\f(60\fA).\fCHECK\fthe\foper\btion\fof\fthe\f system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f AF3: \bHE\bK THE VOLTAGE$

Page 3297 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fvolt\bge\fbetween\frel\by\fDC21,\fsocket\f C1BB01A\fpin\f107,\fcircuit\fCDC01A\f(GN/VT),\fwiring\f h\brness\fside\f\bnd\fground.\f3 Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Ye$

Me\bsure\fthe\fvolt\bge\fbetween\frel\by\fDC21,\fsocket\f
C1BB01A\fpin\f107,\fcircuit\fCDC01A\f(GN/VT),\fwiring\f
h\brness\fside\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAF9.\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
rel\by\fDC21\f\bnd\fthe\fCJB\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AF9: \bHE\bK THE VOLTAGE AT RELAY D\b21
Me\bsure\fthe\fvolt\bge\fbetween\frel\by\fDC21,\fsocket\f
C1BB01A,\fpin\f104,\fcircuit\fSDC02H\f(RD),\fwiring\f
h\brness\fside\f\bnd\fground.\f1
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAF10 .\f\f
No C

HECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AF10: \bHE\bK THE \bIR\bUIT BETWEEN RELAY D\b21 AND FUSE F41 FOR OPEN \bIR\bUIT
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\frel\by\fDC21,\fsocket\f
C1BB01A,\fpin\f105,\fcircuit\fCDC21F\f(GY/BN),\fwiring\f
h\brness\fside\f\bnd\ffuse\fF42.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAF11 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
rel\by\fDC21\f\bnd\ffuse\fF41\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AF11: \bHE\bK THE GROUND \bONNE\bTION OF D\b21
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fDC21,\fconnector\f
C1BB01-A,\fpin\f106,\fcircuit\fGD120P\f(BK/GN),\fwiring\f
h\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes RENEW\frel\by\fDC21.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcorresponding\f
circuit\fbetween\fDC21\f\bnd\fsoldered\fconnection\fSP358\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AF12: \bHE\bK THE VOLTAGE AT THE GEM
Disconnect\fConnector\fC1BP02-G\ffrom\fthe\fGEM.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fGEM,\fconnector\f
C1BP02-G,\fpin\f1,\fcircuit\fSBB17A\f(RD),\fwiring\f
h\brness\fside\f\bnd\fground.\f2
\f\f
Стр. 87 из 159
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Page 3298 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes GO\fto\fAF14 .\f\f No GO \fto\fAF13 .\f\f AF13: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE EJB Disconnect\fConnector\fC1BB03-G\ffrom\ft$

Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAF14 .\f\f
No
GO

\fto\fAF13 .\f\f
AF13: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE EJB
Disconnect\fConnector\fC1BB03-G\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-G,\fpin\f1,\fcircuit\fSBB17A\f(RD),\fwiring\f
h\brness\fside\f\bnd\fthe\fEJB,\fconnector\fC1BB03-G,\fpin\f
1,\fcircuit\fSBB17A\f(RD),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBB17A\f
(RD)\fbetween\fthe\fEJB\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AF14: \bHE\bK THE VOLTAGE AT THE GEM
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fGEM,\fconnector\f
C1BP02-G,\fpin\f2,\fcircuit\fSBB18A\f(YE),\fwiring\f
h\brness\fside\f\bnd\fground.\f1
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAF16 .\f\f
No GO

\fto\fAF15 .\f\f
AF15: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE EJB
Disconnect\fConnector\fC1BP03-H\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-G,\fpin\f2,\fcircuit\fSBB18A\f(YE),\fwiring\f
h\brness\fside\f\bnd\fthe\fEJB,\fconnector\fC1BB03-H,\fpin\f
1,\fcircuit\fSBB18A\f(YE),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBB18A\f
(YE)\fbetween\fthe\fGEM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AF16: \bHE\bK THE VOLTAGE AT THE GEM
Disconnect\fConnector\fC1BP02-A\ffrom\fthe\fGEM.\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fGEM,\fconnector\f
C1BP02-A,\fpin\f65,\fcircuit\fCBB41A\f(BU),\fwiring\f
h\brness\fside\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
\f\f
Стр. 88 из
159
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Page 3299 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes GO\fto\fAF18 .\f\f No GO \fto\fAF17 .\f\f AF17: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE EJB Ignition\fswitch\fin\fposition\f0.\f1 Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f2$

Page 3300 of 4402

$FORD S-MAX 2006 Service Repair Manual GD134\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f the\foper\btion\fof\fthe\fsystem.\f AF20: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE GEM AND THE DATA LINK \bONNE\bTOR (DL\b) CAUTION:\fThe\f$

GD134\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
AF20: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE GEM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fGEM,\fconnector\f
C1BP02-A,\fpin\f50,\fcircuit\fVDB07J\f(VT/OG),\fwiring\f
h\brness\fside\f\bnd\fthe\fDLC,\fconnector\fC3DB04,\fpin\f
11,\fcircuit\fVDB07D\f(GY/OG),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAF21 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\fGEM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AF21: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE GEM AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fGEM,\fconnector\f
C1BP02-A,\fpin\f49,\fcircuit\fVDB06AC\f(GY/OG),\fwiring\f
h\brness\fside\f\bnd\fthe\fDLC,\fconnector\fC3DB04,\fpin\f3,\f
circuit\fVDB06X\f(GY/OG),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAF22 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\fGEM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AF22: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE GEM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fGEM.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fGEM,\fconnector\f
C1BP02-C,\fpin\f47,\fcircuit\fVDB04Y\f(WH/BU),\fwiring\f
h\brness\fside\f\bnd\fthe\fDLC,\fconnector\fC3DB04,\fpin\f6,\f
circuit\fVDB04L\f(WH/BU),\fwiring\fh\brness\fside.\f2
\f\f
\f\f
Стр. 90 из 159
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Page 3301 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes GO\fto\fAF23 .\f\f No L OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f the\fGEM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fD$

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAF23 .\f\f
No
L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\fGEM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AF23: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE GEM AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fGEM,\fconnector\f
C1BP02-C,\fpin\f48,\fcircuit\fVDB05AB\f(WH),\fwiring\f
h\brness\fside\f\bnd\fthe\fDLC,\fconnector\fC3DB04,\fpin\f
14,\fcircuit\fVDB05Z\f(WH),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcorresponding\f
circuit\fbetween\fthe\fGEM\f\bnd\fthe\fDLC\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
PINPOINT TEST AG : POWERTRAIN \bONTROL MODULE (P\bM) NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
AG1: DETERMINE THE \bONDITIONS UNDER WHI\bH THE FAULT O\b\bURS
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\finstrument\fcluster\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\f
instrument\fcluster?\f
Yes -\fAll\fexcept\fvehicles\fwith\f\b\f2.0L\fengine:GO\fto\f
AG2 .\f

\f
-\fV

ehicles\fwith\f\b\f2.0L\fengine: GO\fto\fAG4.\f\f
No GO

\fto\fPinpoint\fTest\f AK.\f\f
AG2: \bHE\bK FUSE F10
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF10\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fAG3 .\f\f
No R

ENEW\ffuse\fF10\f(10\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AG3: \bHE\bK THE VOLTAGE AT FUSE F10
Connect\fFuse\fF10\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF10\f(10\fA)\f
\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
Стр. 91 из 159
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Page 3302 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fAG4.\f\f No GO \fto\fAG19.\f\f AG4: \bHE\bK FUSE F8 CHECK\fFuse\fF8\f(EJB).\f1 Is\fthe\ffuse\fOK?\f Yes GO\fto\fAG5 .\f\f No R ENEW\ffuse\fF8\f(10\fA).\fCHECK\fthe\foper\btion\fof\f the\f$

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