2006 FORD S-MAX fuse box

set clock gearbox power steering tire pressure reset lug pattern heating

Page 3058 of 4402

$FORD S-MAX 2006 Service Repair Manual Pi\fpoi\ft\btest\b NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs urements.\f ONE\fOR\fMORE\fSTOPLAMPS\fARE\f INOPERATIVECircuit(s)\f Re\br\fl\bmp\f\bssembly\f Addition\bl\fhigh-m$

Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
ONE\fOR\fMORE\fSTOPLAMPS\fARE\f
INOPERATIVECircuit(s)\f
Re\br\fl\bmp\f\bssembly\f
Addition\bl\fhigh-mounted\f
stopl\bmp\f
Sm\brt\fJunction\fBox\f
*
*
*
*GO\fto\fPinpoint\f
Test\f B.\f\f
*
One\for\fmore\fstopl\bmps\finoper\btiveCircuit(s)\f
Stopl\bmp\fswitch\f
Sm\brt\fJunction\fBox\f
Tr\biler\fsocket\f
*
*
*
*GO\fto\fPinpoint\f
Test\f C.\f\f
*
PINPOINT\bTEST\bA\b:\bTHE\bSTOPLAMPS\bARE\bINOPERATIVE\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
A1:\bCHECK\bFUSE\bF28\b(5\bA)\b(SJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF28\f(5\fA)\f(SJB).\f2\b
CHECK\fFuse\fF28\f(5\fA)\f(SJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fA2.\f\f
No\b R

ENEW\ffuse\fF28\f(5\fA)\f(SJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF28\b(5\bA)\b(SJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF28\f(5\fA)\f(SJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF28\f(5\fA)\f(SJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA3.\f\f
No \b
L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fto\ffuse\fF28\f(5\fA)\f(SJB)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bSTOPLAMP\bSWITCH\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fStopl\bmp\fswitch\ffrom\fconnector\f
C2CA29.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fstopl\bmp\fswitch,\f
connector\fC2CA29,\fpin\f1,\fcircuit\fSBP28A\f(GN/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA5.\f\f
\f\f
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Page 3059 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bGO\fto\fA4.\f\f A4:\bRULE\bOUT\bTHE\bSMART\bJUNCTION\bBOX\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT Ignition\fswitch\fin\fposition\f0.\f1\b Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f C1BP0$

No\bGO\fto\fA4.\f\f
A4:\bRULE\bOUT\bTHE\bSMART\bJUNCTION\bBOX\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fstopl\bmp\f
switch,\fconnector\fC2CA29,\fpin\f1,\fcircuit\fSBP28A\f
(GN/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f66,\fcircuit\f
SBP28A\f(GN/RD),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fstopl\bmp\f
switch\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
A5:\bRULE\bOUT\bTHE\bSTOPLAMP\bSWITCH\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Use\f\b\ffused\fjumper\fle\bd\f(5\fA)\fto\fconnect\fthe\f
stopl\bmp\fswitch,\fconnector\fC2CA29,\fbetween\fpin\f
2,\fcircuit\fCCA29C\f(GN/BU)\f\bnd\fpin\f1,\fcircuit\f
(GN/RD),\fwiring\fh\brness\fside.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Check\fthe\fstopl\bmps.\f4\b
Do\fthe\fstopl\bmps\fcome\fon?\f
Yes\b RENEW\fthe\fstopl\bmp\fswitch.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b
GO\fto\fA6.\f\f
A6:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSTOPLAMP\bSWITCH\bAND\bTHE\bSMART\b
JUNCTION\bBOX\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fstopl\bmp\f
switch,\fconnector\fC2CA29,\fpin\f2,\fcircuit\fCCA29C\f
(GN/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f54,\fcircuit\f
CCA29C\f(GN/BU),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f
ONE\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fstopl\bmp\fswitch\f\bnd\fthe\fSm\brt\f
Junction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
\f\f
Стр. 3 из
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Page 3062 of 4402

$FORD S-MAX 2006 Service Repair Manual REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f Mod ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f Testing).\f No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fSm\brt\fJu$

REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fsoldered\f
connection\fSP451\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bSTOPLAMP\bFOR\bOPEN\bCIRCUIT
NOTE:\fThe\ffused\fjumper\fle\bd\frem\bins\fconnected\fduring\fthis\ftest\fstep.\f
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fre\br\fl\bmp\f\bssembly\ffrom\f
connector\fC4LS18A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fre\br\fl\bmp\f
\bssembly,\fconnector\fC4LS18A,\fpin\f1,\fcircuit\f
CLS44C\f(VT/BN),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB7.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP451\f\bnd\fthe\fre\br\f
l\bmp\f\bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B7:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bSTOPLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f\bssembly,\fconnector\fC4LS18A,\fpin\f3,\fcircuit\f
GD150C\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
RENEW\fthe\fre\br\fl\bmp\f\bssembly.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fre\br\fl\bmp\f\bssembly\f\bnd\fsoldered\f
connection\fSP549\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B8:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bSTOPLAMP\bFOR\bOPEN\b
CIRCUIT
NOTE:\fThe\ffused\fjumper\fle\bd\frem\bins\fconnected\fduring\fthis\ftest\fstep.\f
\f\f
\f\f
Стр. 6 из 9
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Page 3065 of 4402

$FORD S-MAX 2006 Service Repair Manual No\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\fsystem\f oper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f\f REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f Mod ule\fCommunic\btions\fNetwork,$

Page 3066 of 4402

$FORD S-MAX 2006 Service Repair Manual Exterior\bLighti\fg\b-\bTur\f\bSig\fal,\bCor\feri\fg\b a\fd\bHazard\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diag\fosis\ba\fd\bTesti\fg\b Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor$

Exterior\bLighti\fg\b-\bTur\f\bSig\fal,\bCor\feri\fg\b
a\fd\bHazard\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f

formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O

TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fA\fnew\fGEM\fneeds\fto\fbe\fconfigured\f\bfter\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-
specific\fd\bt\b\fis\fre\bd\fout\fof\fthe\fmodule\fto\fbe\fch\bnged\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\f
new\fmodule.\fREFER\fto:\f\f Module\fConfigur\btion \f(
418-01\fModule\fConfigur\btion,\fGener\bl\fProcedures),\f
Generic\fElectronic\fModule\f(GEM) \f(419-10\fMultifunction\fElectronic\fModules,\fDi\bgnosis\f\bn
d\f
Testing).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
co
nnections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V

isual\bI\fspectio\f\bChart\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fc\buse\fof\fthe\fconcern\fc\bnnot\fbe\ffound\fby\fvisu\bl\finspection,\fcontinue\fwith\fthe\f
s
ymptom\fch\brt.\f
Symptom\bchart\b
Symptom\bchart\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl
Fuse(s)\f\f
Bulb(s)\f\f
Connector\f\f
Switch\f\f
Wiring\floom\f\f
CAN\fd\bt\b\fbus\f\f
LIN\fd\bt\b\fbus\f
Sym\ftomPossible SourcesAction
All\fturn\fsign\bl\fl\bmps\finoper\btiveCircuit(s)\f
Steering\fwheel/steering\f
column\fmodule\f Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*GO\fto\fPinpoint\f
Test\f A.\f\f
*
H\bz\brd\fw\brning\flights\finoper\btive,\fturn\fFuse(s)\f
*GO\fto\fPinpoint\f
*
\f
Стр. 1 из 24
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Page 3067 of 4402

$FORD S-MAX 2006 Service Repair Manual Pi\fpoi\ft\btest\b NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs urements.\f sign\bl\ffunction\fOKCircuit(s)\f H\bz\brd\fw\brning\flights\fswitch\f Centr\bl\fjunction\fbox\f(CJB)$

Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
sign\bl\ffunction\fOKCircuit(s)\f
H\bz\brd\fw\brning\flights\fswitch\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*Test\f
B.\f\f
Single\for\fmultiple\fturn\fsign\bl\fl\bmps\f
inoper\btiveCircuit(s)\f
Steering\fwheel/steering\f
column\fmodule\f
*
*GO\fto\fPinpoint\f
Test\f C.\f\f
*
One\for\fmore\fturn\fsign\bl\fl\bmps\ffl\bshing\f
continuouslyH\bz\brd\fw\brning\flights\fswitch\f
Steering\fwheel/steering\f
column\fmodule\f Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*GO\fto\fPinpoint\f
Test\f D.\f\f
*
One\for\fmore\fturn\fsign\bl\fl\bmps\f
perm\bnently\flitCircuit(s)\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*GO\fto\fPinpoint\f
Test\f E.\f\f
*
PINPOINT\bTEST\bA\b:\bALL\bTURN\bSIGNAL\bLAMPS\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bFUSE\bF7\b(7.5\bA)\b(SJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF7\f(7.5\fA)\f(SJB).\f2\b
CHECK\fFuse\fF7\f(7.5\fA)\f(SJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fA2.\f\f
No\b R

ENEW\ffuse\fF7\f(7.5\fA)\f(SJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF7\b(7.5\bA)\b(SJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF7\f(7.5\fA)\f(SJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF7\f(7.5\fA)\f(SJB)\f
\bnd\fground.\f
3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA3.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF7\f(7.5\fA)\f(SJB)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
A3:\bCHECK\bFUSE\bF17\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF17\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF17\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA4.\f\f
No\b
R

ENEW\ffuse\fF17\f(60\fA)\f(EJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A4:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF17\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF17\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
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Page 3069 of 4402

$FORD S-MAX 2006 Service Repair Manual A8:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b MODULE\bFOR\bOPEN\bCIRCUIT Ignition\fswitch\fin\fposition\f0.\f1\b Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\f$

Page 3072 of 4402

$FORD S-MAX 2006 Service Repair Manual CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\f persists:\f\f REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f Mod ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f Testing).\f No\b LOCATE\f$

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