Page 1116 of 4402
36. \f
37. \f
38.NOTE:\fThe\fO-
ring\fse\bl\fis\fto\fbe\freused\funless\fd\bm\bged.
Torque:\b
10\fNm\f
39. \f\f 1.Torque:\b 48\fNm
\f
2. Torque:\b 10\fNm
\f
40. Torque:\b 18\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1117 of 4402
41.Spec\fal\bTool(s):\b 303-122\f
42.
Remove\fthe\fspeci\bl\ftools.\f
Spec\fal\bTool(s):\b 303-435,\f303-435-04,\f 303-435-
12A
43. \f\f
1.Torque:\b 9\fNm
\f
2. Torque:\b 30\fNm
\f
3. Torque:\b 15\fNm
\f
4. Torque:\b 40\fNm
\f
44.
NOTE:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\fto\fthe\fs\bme\f
orient\btion\f\bs\fwhen\fremoved.\f
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\finst\blled.\f 2. Torque:\b 3
0\fNm\f
3. Torque:\b 10\fNm
\f
4. Torque:\b 10\fNm
\f
45. \f\f 1.Torque:\b 30\fNm
\f
2. Torque:\b 18\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1119 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - SpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine Data
L\fbricants, Fl\fids, Sealers and Adhesives
Engine Oil Capacity
Cylinder Head
Oil Press\fre Specifications
Balance Shaft Meas\frement Shims
Balance Shaft Shims
Descrip\bion
Engine\fcodeQ4BA
Firing\forder1-3-4-2
Emission\flevelSt\bge\fIV
Bore85.0\fmm
Stroke96.0\fmm
Cubic\fc\bp\bcity2179\fcm³
Compression\fr\btio16.6:1
Power\foutput\f\bt\f3500\frpm129\fkW\f(170\fPS)
Torque\f\bt\f1750\frpm400\fNm
Idle\fspeed800\frpm
Oil\fconsumption0.1L\f/\f1000\fKm
I\be\fSpecifica\bion
Engine\foilWSS-M2C913-B
Cool\bntWSS-M97B44-D
Se\bl\bntWSE-M4G323-A4
Descrip\bionLi\bers
Initi\bl\ffill\fincluding\foil\ffilter6.5
Service\ffill\fwith\foil\ffilter5.9
Service\ffill\fwithout\foil\ffilter5.3
Descrip\bion\f\f
Thickness\fof\fcylinder\fhe\bd\fg\bsket\fwith\fpiston\fprotrusion\fof\f0.55\fto\f0.60\f
mm1.25\f±\f0.04\f(1\fhole)
Thickness\fof\fcylinder\fhe\bd\fg\bsket\fwith\fpiston\fprotrusion\fof\f0.61\fto\f0.65\f
mm1.30\f±\f0.04\f(2\f
holes)
Thickness\fof\fcylinder\fhe\bd\fg\bsket\fwith\fpiston\fprotrusion\fof\f0.66\fto\f0.70\f
mm1.35\f±\f0.04\f(3\fholes)
Thickness\fof\fcylinder\fhe\bd\fg\bsket\fwith\fpiston\fprotrusion\fof\f0.71\fto\f0.75\f
mm1.40\f±\f0.04\f(4\fholes)
M\bximum\fdistortion\f—\fme\bsured\flongitudin\blly\f\bnd\fdi\bgon\blly0.03
Descrip\bionbar
Oil\fpressure\f\bt\f2000\frpm2.0
Oil\fpressure\f\bt\f4000\frpm4.0
Shi\f \bhickness \f\fShi\f \farking
1.5757
Mini\fu\f clearance \f\fShi\f \bhickness \f\fShi\f \farking
0.01\f-\f0.051.5757
0.051.5151
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Page 1125 of 4402
\f\fDescription
Torque\f(Nm)\f
Power\foutput\f(kW)\f
Engine\fSpeed\f
Power\foutput\fcurve\f
Engine\fspeed\fcurve\f
Torque\fduring\fthe\fovertorque\ffunction\f
Power\foutput\fduring\fthe\fovertorque\ffunction\f
Overview of the main engine components Item
A
B
C1
2
3
4
Designa\bionDimensions
Engine\fcodeQ4BA
Engine\fType4-cylinder\fin-line\fengine
M\bximum\fpower130\fkW\f(175\fhp)
M\bximum\ftorque400\fNm\f(420\fNm\fovertorque)
Engine\fC\bp\bcity2,179\fcm³
Lifting\fheight96\fmm
Bore85\fmm
Compression\fr\btio16,6:1
Firing\fsequence1\f–\f3\f–\f4\f–\f2
Idle\fspeedApprox.\f800\frpm
\f
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Page 1159 of 4402
8.8.
Co\bt\fthe\foil\fpressure\fswitch\fwith\f \b dhesive.\f
9. 9.
Inst\bll\fthe\foil\fpressure\fswitch.\f
1
0. 10.
Connect\fthe\foil\fpressure\fswitch\felectric\bl\fconnector.\f
1
1. 11.
Inst\bll\fthe\fengine\funder\fshield.\f
1
2. 1\b.
Lower\fthe\fvehicle.\f
V
alve train analysis - static (engine off)
Remove\fthe\fv\blve\fcover.\f\f
Check\f\bll\fv\blve\ftr\bin\fcomponents\ffor\fd\bm\bge\f\bnd\fwe\br.\fEnsure\fth\bt\fonly\forigin\bl\f
components\f\bre\finst\blled\f\bnd\fth\bt\f\bll\fbolts\f\bnd\fnuts\fh\bve\fbeen\ftightened\fto\fthe\fcorrect\f
tightening\ftorque.\fREFER\fto:\f Specific\btions\f(303-01G\fEngine\f-\f2.2L\fDur\btorq-TDCi\f
(12
9kW/175PS)\f-\fDW,\fSpecific\btions).\f \f\f
\f\f
\f\f
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Page 1161 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Balance Shaft
Backlash
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Proced\fres
Special Tool(s)
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge
\f
303-1330\f
B\bckl\bsh\fLever,\fB\bl\bnce\fSh\bfts\f
1. Refer\fto:\f B\bl\bnce\fSh\bft\fAssembly \f(303-01G\f
Eng
ine\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f Me\bsure\fthe\fb\bckl\bsh\fbetween\fthe\f
b\bl
\bnce\fsh\bft\f\bnd\fcr\bnksh\bft.\f
Inst\bll\fthe\fme\bsuring\fshims\f(57).\f
Inst\bll\fthe\fnew\fb\bl\bnce\fsh\bft\f\bssembly,\f
ti
ghten\fthe\fbolts\fevenly\fin\f2\fst\bges\fto\fthe\f
sequence\fshown.\f
Torque:\b \f
5\fNm
\f
22\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
3. Ins\fall\b\fhe\bSpecial\bTool(s):\b 303-1330,\f205-069,\f
205-070 \f
\f
\f
\f
\f\f
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Page 1164 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Engine Oil
Draining and Filling
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Proced\fres
General Eq\fipment
Fluid\fcont\biner
1. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f
3. NOTE:\fBe\fprep\bred\fto\fcollect\fesc\bping\ffluid\f
Disc\brd\fthe\fse\bling\fw\bsher.\f
Ge
n
eral \bqui\fment: Fluid\fcont\biner\f
4. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
Torque: 20\fNm
\f
5. Torque: 9\fNm
\f
6. Fill\fthe\fengine\fwith\foil.\f Refer\fto:\f Specific\btions \f(303-01G\fEngine\f-\f2.2L\f
Du r
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Specific\btions).\f
\f\f
\f\f
\f\f
\f\f
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Page 1165 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Intake ManifoldS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. NOTE:\fCle\bn\f\bnd\finspect\fthe\fg\bsket.\fThe\f
g\b
sket\fis\fto\fbe\freused\funless\fd\bm\bged.\f
Torque:\b 10\fNm
\f
3. \f
4. Refer\fto:\f Fuel\fFilter\f(310-01D\fFuel\fT\bnk\f\bnd\f
Lin
es\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. \f
6. NOTE:\fCle\bn\f\bnd\finspect\fthe\fg\bsket.\fThe\f
g
\b
sket\fis\fto\fbe\freused\funless\fd\bm\bged.\f
Torque:\b \f
5\f
Nm
\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
7. Torque:\b 6\fNm\f
\f\f
\f\f
\f\f
\f\f
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