2006 FORD S-MAX climate control

Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bRefrigerant\bOil\bAddingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
CAUTION:\fCollect\fthe\frefriger\bnt\foil\fin\f\b\fcle\bn\fme\bsuring\fcylinder.\f
1.NOTE:\fThis\fstep\fonly\fneeds\fto\fbe\fc\brried\fout\f
wh
en\fremoving\fthe\fA/C\fcompressor.\f
NOTE:\fRot\bte\fthe\fcompressor\fsh\bft\f\bt\fle\bst\f6\f
to\f8\fturns\fwhen\fdr\bining\fthe\frefriger\bnt\foil.\f
Dr\bin\fthe\frefriger\bnt\foil\ffrom\fthe\fdefective\fA/C\f
co
mpressor\f\bnd\fdispose\fof\fit.\f
2. CAUTIONS:\f
Th

e\frefriger\bnt\foil\ftop-up\fqu\bntity\fmust\f
not\fexceed\fthe\frefriger\bnt\foil\ffill\fqu\bntity.\f
If\fother\fA/C\fcomponents\f\bre\fbeing\f
renewed\fin\f\bddition\fto\fthe\fA/C\fcompressor,\f
there\fis\fno\fneed\fto\ftop\fup\fwith\f\bddition\bl\f
refriger\bnt\foil,\f\bp\brt\ffrom\ffilling\fthe\f
compressor.\f
Top\fup\fwith\fthe\fc\blcul\bted\fqu\bntity\fof\fnew\f
re
friger\bnt\foil.\fSee:\fSpecific\btions\f(412-00\f
He\bting,\fVentil\btion,\fAir-Conditioning\f-\fGener\bl\f
inform\btion,\fSpecific\btions).\f
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Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bContaminated\bRefrigerant\b
Handling
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
1.CAUTION:\fAny\fR134\b\for\fR12\frefriger\bnt\f
wh

ich\fis\fcont\bmin\bted\fwith\funsuit\bble\f
refriger\bnt\fshould\fbe\fextr\bcted\fonly\fby\f
me\bns\fof\f\b\fsuit\bble\fservicing\funit\fdesigned\f
for\fthe\fpurpose\fof\fcollecting\f\bnd\fstoring\f
cont\bmin\bted\frefriger\bnt,\fso\fth\bt\fthe\fspre\bd\f
to\fother\fvehicles\fc\bn\fbe\fprevented.\f Use\frefriger\bnt\fidentific\btion\fequipment\fto\fcheck\f
t h

\bt\fthere\fis\fcont\bmin\bted\frefriger\bnt\fin\fthe\f\bir\f
conditioning\fsystem.\f
2. Inform\fthe\fcustomer\f\bbout\fthe\f\bddition\bl\fcosts\f involved\fto\frep\bir\fthe\fsystem\fbec\buse\fof\fthe\f
cont\bmin\btion.\f
3. Extr\bct\fthe\fcont\bmin\bted\frefriger\bnt.\f
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Climate\bControl\b\f\bSpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
A/C\bcompressor\b
Descrip\bion
A/C\fcompressor\f(vehicles\fwith\f2.0L\fDur\btec-HE\f(MI4),\f1.8L\fDur\btorq-TDCi\f
(Lynx),\f2.0L\fDur\btorq-TDCi\f(DW)\fengines)Visteon\fVS16
A/C\fcompressor\f(vehicles\fwith\f2.5L\fDur\btec-ST\f(VI5)\fengine)Zexel\fKC88
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Climate\bControl\b\f\bAir\bDistribution\band\b
FilteringS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
Pollen\bfilter\b
Th

e\ffresh\f\bir\fflowing\finto\fthe\fvehicle\fthrough\fthe\f\bir\finlet\fhousing\fp\bsses\fthrough\f\b\fpollen\f
filter\fwhich\fis\floc\bted\fon\fthe\fleft-h\bnd\fside\fof\fthe\fclim\bte\fcontrol\fhousing\f(LHD\f\bnd\fRHD)\f
\bnd\fremoves\fpollen\f\bnd\fdust\fp\brticles\fme\bsuring\f0.003\fmm\for\fmore.\f
The\fpollen\ffilter\fmust\fbe\fch\bnged\f\bt\finterv\bls\fin\f\bccord\bnce\fwith\fthe\fservice\fschedule.\f
A\fspeci\bl\fproduction\fpollen\ffilter\fis\finst\blled\fin\fthe\ff\bctory,\f\bnd\fthis\fmust\fbe\fcut\fthrough\f
when\fthe\ffilter\fis\fch\bnged.\fThe\fservice\fpollen\ffilter\fis\fflexible\f\bnd\fc\bn\fbe\fpushed\ftogether\f
during\finst\bll\btion\for\fremov\bl.\f
Air\bdistribution,\binstrument\bcluster\b
\f\f
Description\b
Air\fducts,\fside\fwindow\fdemister\fvents\f
Air\fducts,\fside\fvents\f(\bdjust\bble)\f
Air\fducts,\fdemister\fvents\f
Center\fregister\fduct\f
Air\fducts,\fB-pill\brs\f
Air\fduct,\fmiddle/re\br\ffootwell\f
Item
1
2
3
4
5
6 \f\f
\f
Part\bNumber
-
-
-
-
-
-
-
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Climate\bControl\b\f\bHeating\band\bVentilationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
The\fclim\bte\fcontrol\fhousing\fcont\bins\fthe\fblower\fmotor,\fthe\fpollen\ffilter,\fthe\fhe\bt\f
ex

ch\bnger,\fhe\fev\bpor\btor\f(on\fvehicles\fwith\f\bir\fconditioning\f(A/C)),\fthe\felectric\fbooster\f
he\bter\f(if\fequipped)\f\bnd\fv\brious\f\bir\fdeflection\ffl\bps.\f
Blower\bmotor\b
CAUTION:\fDo\fnot\fput\fthe\fblower\fmotor\fdown\fon\fthe\fblowe
r\fmotor\ff\bn\fwheel.\f
To\fprevent\fd\bm\bge\fto\fthe\ff\bn\fwheel\fv\bnes,\fthe\ff\bn\fwhe e
l\fmust\fnot\fbe\ftouched.\fFor\fthis\f
re\bson,\f\b\fspeci\bl\ftool\f(412-131)\fh\bs\fbeen\fintroduced\ffor\fremov\bl\f\bnd\finst\bll\btion\fof\fthe\f
blower\fmotor.\fThis\ftool\fis\fpushed\fonto\fthe\fcentr\bl\fsh\bft\fin\forder\fto\flift\fout\fthe\fblower\f
motor.\f
Heat\bexchanger\b
The\fhe\bt\fexch\bnger\fis\f\bccessible\ffrom\fthe\fright-h\bnd\fside\fof\fthe\fclim\bte\fcontrol\fhousing\f
(LHD\f\bnd\fRHD).\fIt\fc\bn\fbe\fremoved\f\bnd\finst\blled\fwith\fthe\fclim\bte\fcontrol\fhousing\fstill\f
inst\blled\fin\fthe\fvehicle.\fDuring\fremov\bl,\fthe\fcool\bnt\fpipes\fof\fthe\fproduction\fhe\bter\fcore\f
must\fbe\fs\bwn\fthrough.\fDuring\fservicing,\f\b\fhe\bter\fcore\fwith\fsep\br\bte\fcool\bnt\fpipes\fis\f
inst\blled.\f
Evaporator\b
The\fev\bpor\btor\fis\floc\bted\fon\fthe\fright-h\bnd\fside\fof\fthe\fclim\bte\fcontrol\fhousing\f(LHD\f\bnd\f
RHD).\fIt\fc\bn\fbe\fremoved\f\bnd\finst\blled\fwith\fthe\fclim\bte\fcontrol\fhousing\fstill\finst\blled\fin\fthe\f
vehicle,\f\blthough\fthe\fhe\bt\fexch\bnger\fdoes\fneed\fto\fbe\fremoved\ffirst.\fThe\frefriger\bnt\flines\fof\f
\f\f
\f\f
\f\f
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the\fproduction\fev\bpor\btor\fmust\fbe\fs\bwn\fthrough\fduring\fremov\bl.\fAn\fev\bpor\btor\fwith\f
sep\br\bte\frefriger\bnt\flines\fis\finst\blled\fin\fservice.\f
Overview\bof\bthe\bclimate\bcontrol\bhousing\b
\f\f
Description\b
Blower\fmotor\f
Pollen\ffilter\f
Ev\bpor\btor\f
He\bt\fexch\bnger\f
Electric\fbooster\fhe\bter\f(if\fequipped)\f
Temper\bture\fcontrol\ffl\bp\f
Air\fdistribution\ffl\bp,\fdemister\fvents\f
Air\fdistribution\ffl\bp,\fcenter\fvents\f/\foutlet\fvents\fon\fthe\fB-pill\brs\f(if\f
fitted)\f
Air\fdistribution\ffl\bp\f-\ffootwell\f
Air\finlet\ffl\bp\f
Air\fduct,\fdemister\fvents\f
Center\fduct\f
Air\fducts,\fB-pill\brs\f(if\ffitted)\f
Air\fducts,\fre\br\ffootwell\f
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
\f
Part\bNumber -
-
-
-
-
-
-
-
-
-
-
-
-
-
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Climate\bControl\b\f\bAir\bConditioningS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
The\f\bir\fconditioning\fsystem\fis\fcontrolled\fby\f\bn\fthermost\btic\fexp\bnsion\fv\blve.\fR134\b\f
re

friger\bnt\fis\fused.\f
There\f\bre\fthree\fdifferent\fv\bri\bnts\f\bv\bil\bble:\f

Front\f\bir\fconditioning\fsystem\fwith\fm\bnu\bl\ftemper\bture\fcontrol\f\f

Front\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC)\f\f

Front\f\bnd\fre\br\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(TEATC)\f
Depending\fon\fthe\fengine\fv\bri\bnt,\ftwo\fdifferent\f\bir\fconditioning\fcompressors\f\bre\fused:\f
Visteon\fVS16\fcompressor\fwith\fv\bri\bble\fstroke\ffor\f2.0L\fDur\btec-HE\f(MI4),\f1.8L\fDur\btorq-
TD

Ci\f(Lynx)\f\bnd\f2.0L\fDur\btorq-TDCi\f(DW)\fengines\f\f

Zexel\fKC88\fcompressor\fwith\fv\bri\bble\fstroke\f\bnd\felectronic\blly\fregul\bted\fcontrol\fv\blve\ffor\f
2.

5L\fDur\btec-ST\f(VI5)\fengines\f
In\forder\fto\fprevent\ficing\fof\fthe\fev\bpor\btor,\fthe\fvehicles\f\bre\fequipped\fwith\f\b\ftemper\bture\f
se
nsor\fon\fthe\fev\bpor\btor.\fThe\fsensor\fme\bsures\fthe\fsurf\bce\ftemper\bture\fof\fthe\fcooling\ffins\f
on\fthe\fev\bpor\btor.\fIf\fthe\fme\bsured\ftemper\bture\fdrops\fbelow\f\b\ftemper\bture\fof\f\bpprox.\f2\f°
C\f
then\fthe\fcompressor\fclutch\fis\fde\bctiv\bted.\fIf\fthe\ftemper\bture\fincre\bses\f\bbove\f+4\f°C\fthe\f
compressor\fis\fswitched\fb\bck\fon\f\bg\bin.\fOn\fsystems\fwith\fm\bnu\bl\ftemper\bture\fcontrol,\fthe\f
sensor\fsign\bl\fis\fsent\fvi\b\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\fthe\fCAN\fbus\fto\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM),\fwhich\fthen\fswitches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
On\fsystems\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC\f/\fTEATC)\fthe\fsensor\fsign\bl\fis\ffirst\f
sent\fto\fthe\f\bir\fconditioning\fmodule\f\bnd\fthen\fvi\b\fthe\fCAN\fbus\fto\fthe\fPCM,\fwhich\fthen\f
switches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
Refrigerant\bcircuit\b
ItemDesc\biptio\f
1Condenser
2A/C\fcompressor
3Outlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
\f
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Climate\bControl\b\f\bControl\bComponentsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
Control\bassembly,\bclimate\bcontrol\b\f\bvehicles\bwith\bmanual\btemperature\bcontrol\b
Th

e\fhe\bting\f\bnd\f\bir\fconditioning\fis\fcontrolled\fby\fthree\frot\bry\fswitches\fon\fvehicles\fequipped\f
with\fm\bnu\bl\ftemper\bture\fcontrol.\fThe\f\bir\fdistribution\ffl\bps\f\bre\f\bctu\bted\fvi\b\fthe\f\bir\f
distribution\ffl\bp/temper\bture\fcontrol\ffl\bp\f\bctu\bting\funit,\fwhich\fis\fconnected\fvi\b\f\b\frod\fto\fthe\f
control\f\bssembly\ffor\fthe\fclim\bte\fcontrol.\fThe\ftemper\bture\fcontrol\ffl\bp\fis\f\blso\f\bctu\bted\fvi\b\f
the\f\bir\fdistribution\ffl\bp/temper\bture\fcontrol\ffl\bp\f\bctu\bting\funit,\fwhich\fis\fconnected\fvi\b\f\b\f
c\bble\fto\fthe\fcontrol\f\bssembly.\f
In\f\bddition,\fthe\foper\bting\fswitch\ffor\frecircul\bted\f\bir\fmode\f\bnd\fthe\fon/off\fswitch\ffor\fthe\f\bir\f
conditioning\f\bre\floc\bted\fon\fthe\fcontrol\f\bssembly.\f
Control\bassembly,\bclimate\bcontrol\b\f\bvehicles\bwith\bautomatic\btemperature\bcontrol\b
Vehicles\fwith\f\butom\btic\ftemper\bture\fcontrol\fh\bve\f\b\fcontrol\f\bssembly\fwith\fthe\f
following\fbutton\foper\bted\ffunctions:\f

Switching\fthe\f\bir\fconditioning\fsystem\fon\f\bnd\foff\f\f

Temper\bture\f\bdjustment\ffor\fthe\fdriver's\fside\f/\ffront\fp\bssenger's\fside\f\f

Switching\fthe\fwindshield\fdefrost\ffunction\fon\f\bnd\foff\f\f

Switching\fthe\felectronic\f\butom\btic\fclim\bte\fcontrol\f\bnd\fthe\fdu\bl\fmode\fon\f\bnd\foff\f\f

Air\fdistribution\f\f

Blower\fcontrol\f\f

Switching\foff\fthe\fdu\bl\f\butom\btic\fclim\bte\fcontrol\f\f

Recircul\bted\f\bir\fcontrol\f
Control\bassembly,\bclimate\bcontrol\b\f\bvehicles\bwith\bDVD\bnavigation\bsystem\bwith\ba\b
t o

uch\bscreen\b \f\f
\f\f
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