2006 FORD S-MAX actuator

turn signal bulb air conditioning open hood dashboard warning lights trip computer door lock

Page 2577 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEATC\fmodule,\f connector\fC2H101-A,\fpin\f4,\fcircuit\fCH239A\f (BU/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEATC$

Page 2578 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f connector\fC2H101-A,\fpin\f4,\fcircuit\fCH239A\f (BU/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b Me\bsure\fthe\fresist\bnce\fbetween\fthe$

Page 2616 of 4402

$FORD S-MAX 2006 Service Repair Manual control\fmodule,\fconnector\fC3H101-R,\fpin\f11,\fwiring\f h\brness\fside.\f Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bCHECK\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing$

control\fmodule,\fconnector\fC3H101-R,\fpin\f11,\fwiring\f
h\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bCHECK\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing\f
WDS,\fRENEW\fif\fnecess\bry.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCHA28A\f
(VT/OG)\fbetween\fthe\fexp\bnsion/cut-out\fv\blve\f\bnd\f
the\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B16:\bCHECK\bGROUND\bCONNECTION\bFROM\bEXPAN\fION/CUT-OUT\bVALVE
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fexp\bnsion/cut-
out\fv\blve,\fconnector\fC4HA28,\fpin\f1,\fcircuit\fRHA29A\f
(WH/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fexp\bnsion/cut-out\fv\blve.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fB17.\f\f
B17:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bEXPAN\fION/CUT-OUT\bVALVE\bAND\bTHE\b
AUXILIARY\bCLIMATE\bCONTROL\bMODULE\bFOR\bOPEN\bCIRCUIT
Disconnect\fConnector\fC3H101-R\ffrom\f\buxili\bry\f
clim\bte\fcontrol\fmodule.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fexp\bnsion/cut-
out\fv\blve,\fconnector\fC4HA28,\fpin\f1,\fcircuit\fRHA29A\f
(WH/VT),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f10,\fwiring\f
h\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing\f
WDS,\fRENEW\fif\fnecess\bry.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fRHA29A\f
(WH/VT)\fbetween\fthe\fexp\bnsion/cut-out\fv\blve\f\bnd\f
the\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTE\fT\bC\b:\bMALFUNCTION\b-\bAUXILIARY\bCLIMATE\bCONTROL\b
TEMPERATURE\bCONTROL\bFLAP\b
NOTE:\fEnsure\fth\bt\fthe\f\buxili\bry\fclim\bte\fcontrol\ftemper\bture\fcontrol\ffl\bp\fis\fmech\bnic\blly\f
OK.\f
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
C1:\bCHECK\bVOLTAGE\bAT\bAUXILIARY\bCLIMATE\bCONTROL\bTEMPERATURE\bCONTROL\b
FLAP\bACTUATOR
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC4HA20\ffrom\f\buxili\bry\fclim\bte\f
control\ftemper\bture\fcontrol\ffl\bp\f\bctu\btor.\f
2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\f\buxili\bry\fclim\bte\fcontrol.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\ftemper\bture\fcontrol\ffl\bp\f\bctu\btor,\fconnector\f
C4HA20,\fpin\f2,\fcircuit\fCHA24A\f(WH/GN),\fwiring\f
h\brness\fside\f\bnd\fground.\f5\b
Стр. 14 из 20
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Page 2617 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fC3 .\f\f No\b GO \fto\fC2 .\f\f C2:\bCHECK\bCIRCUIT\bBETWEEN\bAUXILIARY\bCLIMATE\bCONTROL\bTEMPERATURE\b CONTROL\bFLAP\bACTUATOR\bAND\bA$

Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fC3 .\f\f
No\b
GO

\fto\fC2 .\f\f
C2:\bCHECK\bCIRCUIT\bBETWEEN\bAUXILIARY\bCLIMATE\bCONTROL\bTEMPERATURE\b
CONTROL\bFLAP\bACTUATOR\bAND\bAUXILIARY\bCLIMATE\bCONTROL\bMODULE\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC3H101-R\ffrom\f\buxili\bry\f
clim\bte\fcontrol\fmodule.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f1,\fcircuit\f
CHA24A\f(WH/GN),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\ftemper\bture\fcontrol\ffl\bp\f\bctu\btor,\f
connector\fC4HA20,\fpin\f2,\fcircuit\fCHA24A\f(WH/GN),\f
wiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing\f
WDS,\fRENEW\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCHA24A\f
(WH/GN)\fbetween\fthe\f\buxili\bry\fclim\bte\fcontrol\f
module\f\bnd\fthe\f\buxili\bry\fclim\bte\fcontrol\ftemper\bture\f
control\ffl\bp\f\bctu\btor\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
C3:\bCHECK\bCIRCUIT\f\bBETWEEN\bAUXILIARY\bCLIMATE\bCONTROL\bTEMPERATURE\b
CONTROL\bFLAP\bACTUATOR\bAND\bAUXILIARY\bCLIMATE\bCONTROL\bMODULE\bFOR\b\fHORT\b
TO\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC3H101-R\ffrom\f\buxili\bry\f
clim\bte\fcontrol\fmodule.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f6,\fcircuit\f
CHA20A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f7,\fcircuit\f
CHA21A\f(GY),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f8,\fcircuit\f
CHA22A\f(VT),\fwiring\fh\brness\fside\f\bnd\fground.\f6\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f9,\fcircuit\f
CHA23A\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f7\b
Is\f\b\fvolt\bge\fme\bsured\fduring\fone\for\fmore\f
\f\f
Стр. 15 из
20
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Page 2618 of 4402

$FORD S-MAX 2006 Service Repair Manual me\bsurements?\f Yes\bLOCATE\f\bnd\fREPAIR\fshort\fto\fvolt\bge\fin\fthe\frelev\bnt\f circuit(s)\fbetween\fthe\f\buxili\bry\fclim\bte\fcontrol\f temper\bture\fcontrol\ffl\bp\f\bctu\btor\f\bnd\fthe\f\b$

me\bsurements?\f
Yes\bLOCATE\f\bnd\fREPAIR\fshort\fto\fvolt\bge\fin\fthe\frelev\bnt\f
circuit(s)\fbetween\fthe\f\buxili\bry\fclim\bte\fcontrol\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor\f\bnd\fthe\f\buxili\bry\f
clim\bte\fcontrol\fmodule\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b
GO\fto\fC4 .\f\f
C4:\bCHECK\bCIRCUIT\f\bBETWEEN\bAUXILIARY\bCLIMATE\bCONTROL\bTEMPERATURE\b
CONTROL\bFLAP\bACTUATOR\bAND\bAUXILIARY\bCLIMATE\bCONTROL\bMODULE\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f9,\fcircuit\f
CHA23A\f(YE),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\ftemper\bture\fcontrol\ffl\bp\f\bctu\btor,\f
connector\fC4HA20,\fpin\f6,\fcircuit\fCHA23A\f(YE),\fwiring\f
h\brness\fside.\f
2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f8,\fcircuit\f
CHA22A\f(VT),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\ftemper\bture\fcontrol\ffl\bp\f\bctu\btor,\f
connector\fC4HA20,\fpin\f4,\fcircuit\fCHA22A\f(VT),\fwiring\f
h\brness\fside.\f
3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f7,\fcircuit\f
CHA21A\f(GY),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\ftemper\bture\fcontrol\ffl\bp\f\bctu\btor,\f
connector\fC4HA20,\fpin\f3,\fcircuit\fCHA21A\f(GY),\f
wiring\fh\brness\fside.\f
4\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f6,\fcircuit\f
CHA20A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\ftemper\bture\fcontrol\ffl\bp\f\bctu\btor,\f
connector\fC4HA20,\fpin\f1,\fcircuit\fCHA20A\f(BU/GN),\f
wiring\fh\brness\fside.\f
5\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured\fin\f\bll\fof\f
the\fc\bses?\f
Yes\b GO\fto\fC5 .\f\f
No\b L

OCATE\f\bnd\fREPAIR\fbre\bk\fin\fthe\frelev\bnt\fcircuit\f
between\fthe\f\buxili\bry\fclim\bte\fcontrol\ftemper\bture\f
control\ffl\bp\f\bctu\btor\f\bnd\fthe\f\buxili\bry\fclim\bte\fcontrol\f
module\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
C5:\bCHECK\bCIRCUIT\f\bBETWEEN\bAUXILIARY\bCLIMATE\bCONTROL\bTEMPERATURE\b
CONTROL\bFLAP\bACTUATOR\bAND\bAUXILIARY\bCLIMATE\bCONTROL\bMODULE\bFOR\b\fHORT\b
TO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f6,\fcircuit\f
CHA20A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f
2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f7,\fcircuit\f
CHA21A\f(GY),\fwiring\fh\brness\fside\f\bnd\fground.\f
3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f8,\fcircuit\f
4\b
Стр. 16 из 20
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Page 2619 of 4402

$FORD S-MAX 2006 Service Repair Manual CHA22A\f(VT),\fwiring\fh\brness\fside\f\bnd\fground.\f Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f control\fmodule,\fconnector\fC3H101-R,\fpin\f9,\fcircuit\f CHA23A\f(YE),\fwirin$

CHA22A\f(VT),\fwiring\fh\brness\fside\f\bnd\fground.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f9,\fcircuit\f
CHA23A\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
5\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fohms\fme\bsured\fin\f
\bll\fof\fthe\fme\bsurements?\f
Yes\b GO\fto\fC6 .\f\f
No\b L

OCATE\f\bnd\fREPAIR\fshort\fto\fground\fin\fthe\frelev\bnt\f
circuit(s)\fbetween\fthe\f\buxili\bry\fclim\bte\fcontrol\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor\f\bnd\fthe\f\buxili\bry\f
clim\bte\fcontrol\fmodule\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
C6:\bCHECK\bCIRCUIT\f\bBETWEEN\bAUXILIARY\bCLIMATE\bCONTROL\bTEMPERATURE\b
CONTROL\bFLAP\bACTUATOR\bAND\bAUXILIARY\bCLIMATE\bCONTROL\bMODULE\bFOR\b\fHORT\b
TO\bEACH\bOTHER
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f6,\fcircuit\f
CHA20A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\fmodule,\fconnector\fC3H101-R,\fpin\f1,\f
circuit\fCHA24A\f(WH/GN),\fwiring\fh\brness\fside.\f
1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f6,\fcircuit\f
CHA20A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\fmodule,\fconnector\fC3H101-R,\fpin\f7,\f
circuit\fCHA21A\f(GY),\fwiring\fh\brness\fside.\f
2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f6,\fcircuit\f
CHA20A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\fmodule,\fconnector\fC3H101-R,\fpin\f8,\f
circuit\fCHA22A\f(VT),\fwiring\fh\brness\fside.\f
3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f6,\fcircuit\f
CHA20A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\fmodule,\fconnector\fC3H101-R,\fpin\f9,\f
circuit\fCHA23A\f(YE),\fwiring\fh\brness\fside.\f
4\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f1,\fcircuit\f
CHA24A\f(WH/GN),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\fmodule,\fconnector\fC3H101-R,\fpin\f7,\f
circuit\fCHA21A\f(GY),\fwiring\fh\brness\fside.\f
5\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f1,\fcircuit\f
CHA24A\f(WH/GN),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\fmodule,\fconnector\fC3H101-R,\fpin\f8,\f
circuit\fCHA22A\f(VT),\fwiring\fh\brness\fside.\f
6\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f1,\fcircuit\f
CHA24A\f(WH/GN),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\fmodule,\fconnector\fC3H101-R,\fpin\f9,\f
circuit\fCHA23A\f(YE),\fwiring\fh\brness\fside.\f
7\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f7,\fcircuit\f
CHA21A\f(GY),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\fmodule,\fconnector\fC3H101-R,\fpin\f8,\f
circuit\fCHA22A\f(VT),\fwiring\fh\brness\fside.\f
8\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f7,\fcircuit\f
9\b
Стр. 17 из 20
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Page 2680 of 4402

$FORD S-MAX 2006 Service Repair Manual Climate\bControl\b\f\bAir\bInlet\bBlend\bDoor\b ActuatorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Removal\band\bInstallation\b Removal\b Vehicles\fwith\fglove\fcomp\brtment\fcooling\f 1. \f 2. \f$

Page 2682 of 4402

$FORD S-MAX 2006 Service Repair Manual Climate\bControl\b\f\bDefrost\bVent/Register\b Blend\bDoor\bActuatorS-MAX/G\bl\bxy\f2006.5\f(02/2006 \fPrint Removal\band\bInstallation\b Removal\b NO TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\f$

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